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As an advanced manufacturing method, additive manufacturing (AM) technology provides new possibilities for efficient production and design of parts. However, with the continuous expansion of the application of AM materials, subtractive processing has become one of the necessary steps to improve the accuracy and performance of parts. In this paper, the processing process of AM materials is discussed in depth, and the surface integrity problem caused by it is discussed.

Firstly, we listed and analyzed the characterization parameters of metal surface integrity and its influence on the performance of parts and then introduced the application of integrated processing of metal adding and subtracting materials and the influence of different processing forms on the surface integrity of parts. The surface of the trial-cut material is detected and analyzed, and the surface of the integrated processing of adding and subtracting materials is compared with that of the pure processing of reducing materials, so that the corresponding conclusions are obtained.

In this process, we also found some surface integrity problems, such as knife marks, residual stress and thermal effects. These problems may have a potential negative impact on the performance of the final parts. In processing, we can try to use other integrated processing technologies of adding and subtracting materials, try to combine various integrated processing technologies of adding and subtracting materials, or consider exploring more efficient AM technology to improve processing efficiency. We can also consider adopting production process optimization measures to reduce the processing cost of adding and subtracting materials.

With the gradual improvement of the requirements for the surface quality of parts in the production process and the in-depth implementation of sustainable manufacturing, the demand for integrated processing of metal addition and subtraction materials is likely to continue to grow in the future. By deeply understanding and studying the problems of material reduction and surface integrity of AM materials, we can better meet the challenges in the manufacturing process and improve the quality and performance of parts. This research is very important for promoting the development of manufacturing technology and achieving success in practical application.

Phosphating mild steel causes the surface to be etched into a network of microscopic channels 0.0004 to 0.0008 in. deep, the phosphate crystals being located on the intervening high spots. With this type of surface, running‐in is both rapid and safe and low friction conditions are soon established. The phosphate crystals do not act as a solid lubricant in the same sense as graphite or M0S2; initial friction is higher and final friction is much lower. Friction of MoS2, for example decreases with rubbing by a factor of 4, from 0.2 to 0.05, whereas the friction of phosphated steel decreased by a factor of 60, from 0.3 to 0.005. In addition, the final friction of the run‐in phosphated surface depended on temperature and pressure in a manner characteristic of ‘thin film’ fluid lubrication, not ‘boundary’ or ‘solid’ lubrication.

A method extensively used in the production of optically flat and finely finished surfaces is that of lapping the surface upon a plate using a loose abrasive mixed into a slurry form with a carrying fluid. If the surfaces finished in this way are in continuous or intermittent sliding contact, it is the author's opinion that any abrasives retained in their surfaces will affect surface wear. This paper reported on some exploratory work to indicate the degree of embedment of abrasive in certain materials lapped by hand.

Corrosion is a major concern for many industries that use metals as structural or functional materials, and the use of corrosion inhibitors is a widely accepted strategy to protect metals from deterioration in corrosive environments. Moreover, the toxic nature, non-biodegradability and price of most conventional corrosion inhibitors have encouraged the application of greener and more sustainable options, with natural and synthetic drugs being major actors. Hence, this paper aims to stress the capability of natural and synthetic drugs as manageable and sustainable, environmentally friendly solutions to the problem of metal corrosion.

In this review, the recent developments in the use of natural and synthetic drugs as corrosion inhibitors are explored in detail to highlight the key advancements and drawbacks towards the advantageous utilization of drugs as corrosion inhibitors.

Corrosion is a critical issue in numerous modern applications, and conventional strategies of corrosion inhibition include the use of toxic and environmentally harmful chemicals. As greener alternatives, natural compounds like plant extracts, essential oils and biopolymers, as well as synthetic drugs, are highlighted in this review. In addition, the advantages and disadvantages of these compounds, as well as their effectiveness in preventing corrosion, are discussed in the review.

This survey stresses on the most recent abilities of natural and synthetic drugs as viable and sustainable, environmentally friendly solutions to the problem of metal corrosion, thus expanding the general knowledge of green corrosion inhibitors.

This paper aims to investigate the corrosion inhibition effects of indole-3-carbaldehyde and 2-methylindole on mild steel in 1 M HCl solution.

Indole-3-carbaldehyde and 2-methylindole as corrosion inhibitors of mild steel in 1 M HCl solution were investigated by polarisation and electrochemical impedance spectroscopy (EIS). Adsorption isotherm and mechanism were calculated. Quantum chemical calculations were used to find out a correlation between electronic structure of inhibitors and inhibition efficiency. Changes in the properties of metal surface in HCl solution in the presence of inhibitors were studied by contact angle measurements.

Polarisation results revealed inhibitors could reduce cathodic and anodic reactions rates on metal surface. EIS analysis showed that inhibition efficiency of indoles increases by increasing the inhibitors’ concentration; maximum inhibition efficiency was 95 and 94 per cent in solutions containing 1 mM indole-3-carbaldehyde and 2-methylindole, respectively. Inhibitors’ adsorptions on metal surface were confirmed by analysing the exposed metals’ surface through contact angles measurements. The adsorption of inhibitors was found to follow Langmuir isotherm. Quantum chemical calculations showed that a more positively charged benzene ring in the structure of two indole-based inhibitors would lead to higher adsorption to metal.

This research was carried out to understand the effects of two different functional groups (-C=O, -CH3) with different induction effects on the indole structure and on inhibition efficiency of corrosion inhibitors with the purpose of using these components in industrial application as acid wash solutions to etch and remove rusts from metal surfaces.

In this special feature details are given of those British paints which can be described as corrosion‐resistant primers, both one‐ and two‐pack. The materials are generally classified according to the base or pigment which actively prevents corrosion—e.g. metallic zinc in zinc/epoxy formulations— or by the base which produces a barrier action against corrosion, e.g. bitumen in bituminous paints. Exceptions to this are the etching primers, which are separately classified. About 300 primers are described, the manufacturers' names and addresses being cross‐indexed and listed separately on page 48.

The surface energy per unit area of material is known to be proportional to the thermal energy at the melting point of the material. The purpose of this paper is to employ the values of the melting points of metals to develop a model that estimates the average surface energies of metals. Average surface energy estimator (ASEE) was developed with the aid of computational intelligence technique on the platform of support vector regression (SVR) using the values of the melting point of the materials as the descriptor.

The development of ASEE which involves 12 data set was conducted by training and testing SVR model using test-set-cross-validation technique. The developed model (ASEE) was used to estimate average surface energies of 3d, 4d, 5d and other selected metals in the periodic table. The average surface energies obtained from ASEE are in good agreement with the experimental values and with the values from other theoretical models.

The accuracy of this developed model coupled with its adoption of descriptor that can be easily obtained makes it a viable alternative in circumventing the difficulty experienced in experimental determination of average surface energies of materials.

Modeling of ASEE has never been reported in the literature. Meanwhile, the use of ASEE will help circumvent the difficulties involved in the experimental determination of average surface energies of materials.

The purpose of this paper is to report on metal‐oxide‐semiconductor (MOS) capacitor‐based O₂ sensors with different catalytic metal electrode (Al or Pd), deposited on both smooth and porous surface (pore diameter ranging from 2.76 to 71.6 μm) of ZrO₂ thin film.

The ZrO₂ thin film has been prepared by RF sputtering and DC magnetron sputtering process followed by thermal oxidation process, whereas the electrodes were deposited on thin film by thermal evaporation. The sensors are exposed to O₂ gas ambient at room temperature and the O₂ sensing performance has been examined by surface characterizations and on‐line sensing electrical characterizations.

MOS capacitor O₂ sensor with Pd electrode on porous ZrO₂ thin film has the best sensitivity in term of both adsorption and desorption of gas. This sensor is proved to be operated in both capacitor and diode modes.

The paper demonstrates that room temperature MOS‐based O₂ sensor operates in capacitor and diode mode conditions with focus on the effect of ZrO₂ surface morphology on the sensing properties.

The purpose of this paper is to study, under laboratory conditions, the corrosive effect of sulfur dioxide (SO₂) present in the atmosphere of urban and industrial areas on various construction materials.

Iron, copper and brass metals were exposed to SO₂ gas at different relative humidities that were obtained using analytical grade glycerol and water mixtures. The corrosion rates (mdd) of the samples were determined over 120 h using the weight‐loss method under fixed relative humidity (rH) conditions. The change of galvanic current was measured as a function of exposure time over 196 h. Nyquist diagrams were obtained in 10⁻³ M Na₂SO₄ solutions with a pH value of 7.2, which was assumed to correspond to 100 percent rH conditions.

The obtained data showed that the corrosion rate of the studied metals increased with increasing rH. The corrosion rate of the metals decreased with exposure time, due to accumulation of corrosion products over the surface of the metals. However, the surface films of corrosion products on the metal surfaces were not stable and the corrosion rate increased again with time when the surface film disappeared.

The atmospheric corrosion of the industrial materials is dependent upon the rH and SO₂ concentration. The corrosive effect of SO₂ present in the atmosphere of urban and industrial areas on various construction materials can be tested under laboratory conditions.

The effects of SO₂ and NH₃ on the atmospheric corrosion of galvanized iron and the effect of rH on the atmospheric corrosion of defective organic coating materials were reported in literature. In this study, the corrosive effect of SO₂ present in the atmosphere of urban and industrial areas on various construction materials (iron, copper and brass) under laboratory conditions was studied.

The purpose of this paper is to review the novel application of surface plasmon resonance (SPR) in sensing heavy metal ions and the development of SPR to become an alternative heavy metal ions sensor.

The possible dangerous toxic effects of heavy metal ions are revealed in the short introduction. The existing conventional methods for sensing heavy metal ions and their drawbacks are also discussed. To overcome these drawbacks, SPR has been investigated from the basic principle to the potential alternative in sensing heavy metal ions.

Application of SPR in sensing heavy metal ions emerged a decade ago. A wide range of active layers or recognition elements (e.g. polymer, protein, nanoparticles) have been developed to combine with SPR. The detection limit, sensitivity and selectivity of SPR sensing in heavy metal ions have been improved from time to time, until the present.

This paper provides up-to-date and systematic information on SPR sensing for heavy metal ions. Different advancements on active layers or recognition molecules have been discussed in detail and arranged in the order of their chronological evolution. The present review may provide researchers with valuable information regarding novel heavy metal ions sensor using SPR and encourage them to take this area for further research and development.