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Article
Publication date: 17 January 2020

Muhammad Waseem Khan and Yousaf Ali

The change in climate and depletion of natural resources because of the harmful emissions from different materials becomes a main issue for the globe. Some of the developed and…

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Abstract

Purpose

The change in climate and depletion of natural resources because of the harmful emissions from different materials becomes a main issue for the globe. Some of the developed and developing countries have focused on this issue and performed research to provide a solution. The purpose of this study is to identify the best types of concrete based on its impact on the environment and economy.

Design/methodology/approach

The life cycle assessment and life cycle cost analysis of six concrete mixtures that include construction and demolition wastes (CDW), marble sludge, rice husk and bagasse ash as a partial replacement of cement, are performed. These types of concrete are compared with each other and with ordinary concrete to select the best possible concrete type for a developing country, like Pakistan.

Findings

The results show that, although for an agricultural country like Pakistan, the agriculture wastes such as rice husk and bagasse ash are preferable to be used, if the emissions of CO2 and CO from rice husk and NOx and SO2 from bagasse ash are properly controlled. However, based on the results, it is recommended to use the CDW in concrete because of the small amount of air emissions and affordable prices.

Originality/value

Through this study, a path has been provided to construction companies and relative government organizations of Pakistan, which leads to sustainable practices in the construction industry. Moreover, the base is provided for future researchers who want to work in this area, as for Pakistan, there is no database available that helps to identify the impact of different concrete on the environment.

Article
Publication date: 3 March 2020

Yacine Abadou, Abderrahmane Ghrieb, Rosa Bustamante and Hayette Faid

The purpose of this study is to fit an appropriate mathematical model to express response variables as functions of the proportions of the mixture components. One purpose of…

Abstract

Purpose

The purpose of this study is to fit an appropriate mathematical model to express response variables as functions of the proportions of the mixture components. One purpose of statistical modeling in a mixture experiment is to model the blending surface such that predictions of the response for any mixture component, singly or in combination, can be made empirically. Testing of the model adequacy will also be an important part of the statistical procedure.

Design/methodology/approach

A series of mortar using air lime, marble and ceramic sanitary waste aggregates were prepared for statistically designed combinations. The combinations were designed based on the mixture-design concept of design of experiments; this mortar is often used as a filler material in restoration projects. The aim of this work is to find an optimal composition of a paste for the manufacture of air lime mortar with ceramic and marble waste. This investigation aims to recommend mix design for air lime-based mortar, by optimizing the input combination for different properties, and to predict properties such as mechanical strength, thermogravimetric and x-ray diffraction analysis with a high degree of accuracy, based on a statistical analysis of experimental data.

Findings

This paper discusses those mortar properties that architects, contractors and owners consider important. For each of these properties, the influence of ceramic and marble waste in the air lime mortar is explored. The flexibility of lime-based mortars with waste materials to meet a wide range of needs in both new construction and restoration of masonry projects is demonstrated.

Originality/value

The objective of the present investigation is to recommend mixture design for air lime mortar with waste, by optimizing the input combination for different properties, and to predict properties such as compressive strength, flexural strength with a high degree of accuracy, based on the statistical analysis of experimental data. The authors conducted a mixture design study that takes into account dependent parameters such as the constituents of our air lime-based mortar where we have determined an experiment matrix to which we have connected the two responses, namely, compressive and flexural strength. By introducing the desirability criteria of these two responses, using JMP software, we were able to obtain a mixture optimal for air lime mortar with ceramic and marble waste.

Details

Journal of Engineering, Design and Technology , vol. 18 no. 6
Type: Research Article
ISSN: 1726-0531

Keywords

Article
Publication date: 30 May 2019

Rajendra Kumar, Ravi Pratap Singh and Ravinder Kataria

This paper aims to investigate the flexural properties i.e. the flexural strength and the flexural modulus under the influence of selected input variables, namely; fiber type…

Abstract

Purpose

This paper aims to investigate the flexural properties i.e. the flexural strength and the flexural modulus under the influence of selected input variables, namely; fiber type, fiber loading and fiber size in fabricated natural fiber polymeric composites through using Taguchi’s design of experiment methodology.

Design/methodology/approach

The Taguchi’s design of experiment approach has been used to scheme a suitable combination to fabricate the polymeric composites. Pure polypropylene (PP) has been chosen as a matrix material, whereas two types of fibers, namely; wood powder (WP) i.e. sawdust and rice husk powder (RHP), have been used as a reinforcement in the matrix. Microstructure analysis of fabricated and tested samples has also been evaluated and analyzed using a scanning electron microscope. This analysis has divulged that at moderate fiber size and higher fiber loading, no gap or cavities presented between the fillers and matrix particles, which illustrates the good interfacial bonding between the materials.

Findings

The flexural strength of the wood powder pure polypropylene (WPPP) composite decreases if the fiber content gets increased beyond 20 Wt.%. In addition, the flexural strength of hybrid composite (WPRHPPP) has been revealed to get improved more in comparison to composites with single fiber as reinforcement. Furthermore, the flexural modulus of WPPP composite has also increased with the increase in fiber loading. It has been concluded that reinforcement size plays an imperative role in influencing the flexural modulus. The optimum parametric setting for the flexural strength and the flexural modulus has been devised as; fiber type – WPRHP, fiber loading – 10 Wt.% and fiber size – 600 µm; and fiber type – WP, fiber loading – 30 Wt.% and fiber size – 1,180 µm, respectively. The microstructure images clearly revealed that during conducted flexural tests, some particles get disturbed from their bonded position that mainly represents the plastic deformation.

Social implications

The fabricated polymer materials proposed in the research work are green and environmentally friendly.

Originality/value

The natural fiber-based composites are possessing wide-spread requirements in today’s competitive structure of manufacturing and industrial applications. The fabrication of the natural fiber-based composites has also been planned through the designed experiments (namely; Taguchi Methodology- L9 orthogonal array matrix), which, further, makes the analysis more fruitful and qualitative too. The fabricated polymer materials proposed in the research work are green and environmentally friendly. Shisham WP has been rarely used in the past researches; therefore, this factor has been included for the present work. The injection molding process is used to fabricate the three different polymer composite by varying the fiber weight percentage and fiber size.

Details

World Journal of Engineering, vol. 16 no. 3
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 7 January 2020

Vaishali Sahu, Rounak Attri, Prashast Gupta and Rakesh Yadav

This paper aims to study the effect of the addition of water treatment plant sludge (WTPS) and processed tea waste (PTW) on the properties of burnt clay bricks. The reuse of WTP…

Abstract

Purpose

This paper aims to study the effect of the addition of water treatment plant sludge (WTPS) and processed tea waste (PTW) on the properties of burnt clay bricks. The reuse of WTP sludge as a raw material for brick production is a long-term approach, to sludge disposal, for economic and environmental sustainability. Sludge have been added at 10, 20, 30 and 40% and processed tea waste at 5% (by weight) in replacement of clay for brick manufacturing. Each batch of hand-moulded bricks was fired in a heat controlled furnace at a temperature of 990°C. The compressive strength has been found to increase with the sludge content, however, a slight decrease in compressive strength was observed with tea waste addition. Further, PTW addition has improved the thermal insulation of bricks as compared to controlled bricks. The study shows that 40% WTPS, 5% PTW and 55% natural clayey soil can be considered as an optimum mix for bricks with good compressive strength as well as improved thermal insulation property.

Design/methodology/approach

Four different mixing ratios of sludge at 10, 20, 30 and 40% of the total weight of sludge-clay mixtures were used to make bricks. Similarly, PTW was investigated as a substitute of natural clayey soil in brick manufacturing. Each batch of hand-moulded bricks was fired in a heat controlled furnace at a temperature of 990°C. The physical, mechanical and engineering properties of the produced WTPS bricks and PTW bricks were determined and evaluated according to various Indian Standard Codes of Specification for burnt clay bricks and certain reference books.

Findings

The results exhibited that WTP sludge and PTW can be used to produce good quality brick for various engineering applications in construction and building. Increasing the sludge content increases the compressive strength. Moreover, thermal insulation of PTW bricks depicted an upward trend when compared to controlled bricks. Hence, an optimum mixture of 40% WTPS, 5% PTW and 55% natural clayey soil was found, at which bricks showed good compressive strength as well as improved thermal insulation property of the building material.

Research limitations/implications

The present work provides a sustainable solution for disposal of WTP sludge and tea waste. Utilization of these waste materials in brick manufacturing is viable and economic solution.

Practical implications

Bricks with 40% WTP sludge and 5% processed tea waste proved to be economic, technically sound for construction purposes with added thermal insulation properties.

Social implications

Bulk amount of waste such as WTP sludge is a threat to society owing to its environmental implications of disposal. Authors propose to use WTP sludge and tea waste for brick manufacturing and provide a solution to its disposal.

Originality/value

Water treatment plant sludge along with tea waste have not been tried for brick manufacturing so far. Hence, the composition is new in itself and also have resulted into good performance.

Details

Journal of Engineering, Design and Technology , vol. 18 no. 3
Type: Research Article
ISSN: 1726-0531

Keywords

Article
Publication date: 1 March 1979

A British engineer, Mr. Arnold Pearce, has developed a world‐beating process to obtain cheap power from burning domestic garbage, industrial wastes and other low grade materials…

Abstract

A British engineer, Mr. Arnold Pearce, has developed a world‐beating process to obtain cheap power from burning domestic garbage, industrial wastes and other low grade materials. His ideas have been proved on a plant which has also produced energy from animal wastes, sewage, industrial effluents, waste oil, detergents, brown coal, waste paint and even ther ejected riddlings from conventional furnaces. By turning waste into a fuel the process will add significantly to world energy reserves which are running down as oilfields become exhausted. Also there are thousands of millions of tonnes of low‐grade fuels, such as peat, shale and lignite, throughout the world which can now become energy producing. Conversion of domestic garbage in the United Kingdom into useable energy would alone save the equivalent of some £200 million of oil imports each year. Mr. Pearce has won a world race to harness cheap energy from furnaces which burn without flame and which operate on aerated sand. In addition to power production the development will bring major environmental advantage. Because of its efficiency the furnace burns without smoke or smell and the invisible discharge from the stack is well below Clean Air Act requirements. It will also reduce health hazards arising from rubbish and toxic waste tips. Installations in ships will burn all oil sludge, sewage and kitchen waste, much of which is presently dumped into the sea and which pollutes the beaches.

Details

Aircraft Engineering and Aerospace Technology, vol. 51 no. 3
Type: Research Article
ISSN: 0002-2667

Article
Publication date: 21 December 2021

Saranya P., Praveen Nagarajan and A.P. Shashikala

This study aims to predict the fracture properties of geopolymer concrete, which is necessary for studying failure behaviour of concrete.

Abstract

Purpose

This study aims to predict the fracture properties of geopolymer concrete, which is necessary for studying failure behaviour of concrete.

Design/methodology/approach

Geopolymers are new alternative binders for cement in which polymerization gives strength to concrete rather than through hydration. Geopolymer concrete was developed from industrial byproducts such as GGBS and dolomite. Present study estimates the fracture energy of GGBS geopolymer concrete using three point bending test (RILEM TC50-FMC) with different percentages of dolomite and compare with cement concrete having same strength.

Findings

The fracture properties such as peak load, critical stress intensity factor, fracture energy and characteristic length are found to be higher for GGBS-dolomite geopolymer concrete, when their proportion becomes 70:30.

Originality/value

To the best of the authors’ knowledge, this is an original experimental work.

Details

Journal of Engineering, Design and Technology , vol. 22 no. 1
Type: Research Article
ISSN: 1726-0531

Keywords

Article
Publication date: 2 January 2023

Sudarshan Dattatraya Kore, Babalu Rajput, Anil Agarwal and Amol Pawar

The growing quantity of waste is a worrying reality that has resulted in environmental sustainability challenges. Waste paper sludge (WPS) in large quantities from paper mill…

Abstract

Purpose

The growing quantity of waste is a worrying reality that has resulted in environmental sustainability challenges. Waste paper sludge (WPS) in large quantities from paper mill industry are produced every year. Their disposal in landfills, in general, pollutes the environment. Cement manufacture also contributes to global warming by emitting carbon dioxide. As a result, a novel use of industrial wastes as a supplemental cementitious ingredient in concrete formulation can help to mitigate the environmental problem. This paper aims to study the possibility of usage of WPS as partial replacements of cement for sustainable development of concrete.

Design/methodology/approach

This study aims at testing the mechanical properties of concrete that has been mixed with WPS. Between 5% and 20% of the weight of cement, WPS was used to substitute it. The water binder ratios of 0.55, 0.50, 0.45 and 0.42 were all considered for an experiment to better understand the impact of WPS on concrete. In terms of workability, density, water absorption (WA), compressive strength (CS) and flexural strength (FS), concrete mixtures were created, tested and compared to traditional concrete mixes.

Findings

According to the findings, the initial and final setting times of the concrete mixtures were both significantly delayed, and the workability and density of the concrete mixtures were both significantly lowered at all water binder ratios and replacement levels. Both compressive and FS of concrete made with WSP declined significantly at all water binder ratio. Substitution of cement by WPS enhanced the WA of all the concrete mixes. The mechanical performance of concrete mixtures that were made with a replacement level of 5% exhibited noticeable improvements. Whereas the more is the replacement levels the more the loss in the mechanical properties were noted. The ideal replacement levels for the WPS are up to 5% only.

Originality/value

This paper contributes to the literature by exploring the ecological and sustainable effects of using WPS in construction materials.

Details

Technological Sustainability, vol. 2 no. 2
Type: Research Article
ISSN: 2754-1312

Keywords

Article
Publication date: 8 December 2020

Aleksandr Viktorovich Zaichuk, Aleksandra Andreevna Amelina, Yurii Sergeevich Hordieiev, Liliya Frolova and Viktoriia Dmitrievna Ivchenko

The purpose of this paper is to conduct the directed synthesis of blue-colour aluminate spinel pigments based on spent aluminium–cobalt–molybdenum (ACM) catalyst and to study…

Abstract

Purpose

The purpose of this paper is to conduct the directed synthesis of blue-colour aluminate spinel pigments based on spent aluminium–cobalt–molybdenum (ACM) catalyst and to study peculiar features of mineral formation processes and changes in their colour indices depending on composition and firing temperature.

Design/methodology/approach

Aluminate spinel ceramic pigments with specified colour indices were synthesised by directed formation of their mineral composition and identification of the most rational technological parameters of production. Mineral composition of synthesised pigments was evaluated by X-ray phase analysis. The colour indices of pigments and pigment-containing glaze coatings were studied on the comparator colour. The chemical resistance of pigments was determined by loss of their weight loss after boiling in 1 N hydrochloric acid solution and 1 N sodium hydroxide solution.

Findings

Peculiar features of formation of the mineral composition of aluminate spinel pigments based on the ACM catalyst were studied. The expediency of using magnesium and zinc oxides in their composition has been proved. It is found that for the formation of stable pigments of intense blue colour, a concentration of cobalt (II) oxide in the amount of 0.5 mol is sufficient, which is 23.1 Wt.%. The colour of such pigments is determined by the ratios of cobalt, magnesium and zinc aluminates, which form a spinel solid solution.

Practical implications

The use of developed aluminate spinel pigments provides obtaining of high-quality glass coatings of blue colour, in particular, for ceramics.

Originality/value

Aluminium oxide in the spent ACM catalyst is predominantly in the active form (of amorphous aluminium hydroxide and y-Al2O3). This is a prerequisite for the use of this waste material as a complete substitute for chemically pure Al2O3 in the technology of aluminate spinel pigments and reduction of their firing temperature. Besides, spent ACM catalyst already contains 5 Wt.% of expensive cobalt (II) oxide in the form of stable colour-bearing phase CoAl2O4.

Details

Pigment & Resin Technology, vol. 50 no. 6
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 28 June 2022

Chandrasekhar Reddy Kamasani and Sateesh Reddy Siddamreddy

Utilising industrial waste, such as fly ash (FA) and bagasse ash (BA), reduces waste management and increases mechanical strength. Concrete is modified with FA and BA in the cool…

Abstract

Purpose

Utilising industrial waste, such as fly ash (FA) and bagasse ash (BA), reduces waste management and increases mechanical strength. Concrete is modified with FA and BA in the cool bonded method of concrete preparation.

Design/methodology/approach

The study used to partially replace cement with BA powder at proportions 0, 5, 10, 15, 20 and 25% and coarse aggregates are replaced with FA aggregates made with FA and cement using a cold-bonded technique at proportions 0–25%. FA aggregates were made at 10:90, 15:85, 20:80 and 25:75 proportions of cement and FA. The FA aggregates at the best proportion 15:85 was selected as a coarse aggregate by conducting tests like specific gravity, crushing value, impact value and water absorption tests.

Findings

The addition of 30% content decreases porosity by 21% and increases strength significantly at 28 days. Microstructure evolution is carried out to identify material behaviour.

Originality/value

Mechanical and durable properties such as flexural strength, tensile strength, water absorption test, acid and alkaline tests are conducted on M50 grade concrete after 3–28 days of curing.

Details

International Journal of Structural Integrity, vol. 13 no. 4
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 14 January 2022

Amir A. Abdelsalam, Salwa H. El-Sabbagh, Wael S. Mohamed, Jian Li, Lihua Wang, Hanafi Ismail, Ahmed Abdelmoneim and Mohsen A. Khozami

This paper aims to study the effects of various compatibilisers (maleic anhydride (MAH), methyl methacrylate/butyl acrylate emulsion lattice, and adhesion system (HRH)) on…

Abstract

Purpose

This paper aims to study the effects of various compatibilisers (maleic anhydride (MAH), methyl methacrylate/butyl acrylate emulsion lattice, and adhesion system (HRH)) on properties of carbon black (CB) filled with natural rubber (NR)/styrene-butadiene rubber (SBR)/ nitrile butadiene rubber (NBR) blends). A series of NR/SBR/NBR blends at a 30/30/40 blend ratio reinforced with 45 phr of CB was prepared using the master-batch method.

Design/methodology/approach

The tensile properties such as the tensile strength, stress at 100, 200 and 300% elongations, and elongation at break (EB)% were studied. Additionally, the morphological properties of compatibilised and uncompatibilised composites were compared to determine the optimal compatibiliser content.

Findings

The influence of compatibilisers appeared on all the properties studied. The properties of the blends compatibilised with prepared emulsion are very distinct from those of blends compatibilised with MAH and adhesion systems.

Research limitations/implications

Interactions among the different components of blends at the interfaces have a high impact on the interfacial properties of the rubber blend.

Practical implications

Compatibilisers significantly improve the physicomechanical properties of the resulting composites with the loading of investigated compatibilisers because of the uniform dispersion of CB in the rubber matrix.

Social implications

Using blends in the rubber industry leads to high-efficiency production of low-cost products.

Originality/value

The rubber blending has a significant positive effect on a wide range of applications such as structural applications, aerospace, military, packaging, tires and biomedical. Hence, improving the compatibility of blends will make new materials suitable for new applications.

Details

Pigment & Resin Technology, vol. 52 no. 2
Type: Research Article
ISSN: 0369-9420

Keywords

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