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The purpose of this paper is to investigate measurement and regulation of saturated vapour height level in vapour phase soldering (VPS) chamber based on parallel plate capacitor and retaining a stable saturated vapour level above the boiling fluid, regardless of the quantity and size of assembled components.

Development and realisation of capacitance sensor that sensitively senses the maximum height level of saturated vapour above the boiling fluid in the VPS chamber was achieved. Methodology of measurement is based on capacitor change from single air to a parallel plate, filled with two dielectric environments in a stacked configuration: condensed fluid and vapour (air).

An easy air plate capacitor immersed in the saturated vapour above the boiling fluid can serve as a parallel plate capacitor owing to the conversion of the air to the parallel plate capacitor. A thin film of fluid between the two capacitor plates corresponds to the height of the saturated vapour, which changes the capacity of the parallel plate capacitor.

Introducing the capacitive sensor directly into the VPS work space allows to achieve a constant height level of saturated vapour. Based on the capacity change, it is possible to control the heating power. There is a lack of information regarding measurement of stable height of vapour in the industry, and the present article shows how to easily improve the way to regulate the bandwidth of saturated vapour in the VPS process.

The purpose of this paper was to investigate an influence of a low temperature pressureless sintering process of silver paste on the quality of sintered joints.

The authors analyzed various curing conditions of the paste during its sintering process: 175°C/90 min, 200°C/60 min, 250°C/30 min, 250°C/60 min, 350°C/30 min and 350°C/60 min. They analyzed an influence of the surface plating applied on a ceramic substrate/layer (Cu, Ag, AgPt and Au thick film) on the joints quality. The authors analyzed microstructure and electrical resistance of the joints. They evaluated these properties from the point of view of thermal aging process and changing resistance, after a constant current loading of the sintered joints.

The nanoscale pressureless silver paste can be applied for replacing a pressure-assisted micro-sized silver paste. It was found that the quality of the metal plating applied on the ceramic substrate/layer has a significant impact on the quality of the sintered joints. Copper and AgPt plating have better impact on quality of sintered joints in compare with Ag plating.

This investigation of the quality of the pressureless sintered joints at the silver-silver interface reveals an evident cracking immediately after the silver paste curing. Rapid sintering process typical for silver-based films on the substrate is because of the inter-diffusion between the micro and nanoparticles of silver at interfacial interface.

This study aims to characterize a novel glass/epoxy architecture sandwich structure for electronic boards. Understanding the thermo-mechanical behavior of these composites is important because it is possible to pre-determine whether defined “internal” thick laminates will be suitable for embedding components in the direction of the axis “z,” i.e. this method of manufacturing multilayer laminates can be used for incoming miniaturization in electronics.

Laminates with a low glass transition temperature (Tg) and high Tg with E-glass type were treated, tested and compared. Testing samples were manufactured by nonstandard two steps unidirectional lamination as a multilayer structure based on prepreg layers and as “a sandwich structure” to explore its effect on thermo-mechanical properties. The proposed tested method determines the time and temperature-dependent viscoelastic properties of the board by using dynamic mechanical analysis, thermo-mechanical analysis and three-point bend tests.

This testing method was chosen because the main property that promotes sandwich structure is their high stiffness. Glass/epoxy stiff and thermal stabile sandwich structure prepared by nonstandard two-stage lamination is proper for embedding components and the next miniaturization in electronics.

Compared with by-default applied glass-reinforced homogenous laminates, novel architecture sandwich structure is attractive because of a combination of strength, stiffness and all while maintaining the miniaturization requirement and multifunctional application in electronics.

This paper aims to present a new method of real-time monitoring of thermal profiles applied in vapour phase soldering (VPS) reflow processes. The thermal profile setting is a significant variable that affects the quality of joints. The method allows rapid achievement of a required thermal profile based on software control that brings new efficiency to the reflow process and enhanced joint quality, especially for power electronics.

A real-time monitoring system based on computerized heat control was realized in a newly developed laboratory VPS chamber using a proportional integral derivation controller within the soldering process. The principle lies in the strictly accurate monitoring of the real defined reflow profile as a reference.

Very accurate maintenance of the required reflow profile temperature was achieved with high accuracy (± 2°C). The new method of monitoring and control of the reflow real-time profiling was verified at various maximal reflow temperatures (230°C, 240°C and 260°C). The method is feasible for reflowing three-dimensional (3D) power modules that use various types of solders. The real-time monitoring system based on computerised heat control helped to achieve various heights of vapour zone.

The paper describes construction of a newly developed laboratory-scale VPS chamber, including novel real-time profiling of the reflow process based on intelligent continuously measured temperatures at various horizontal positions. Real-time profiling in the laboratory VPS chamber allowed reflow soldering on 3D power modules (of greater dimensions) by applying various flux-less solder materials.