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Article
Publication date: 31 August 2010

Ashwani Dhingra and Pankaj Chandna

In order to achieve excellence in manufacturing, goals like lean, economic and quality production with enhanced productivity play a crucial role in this competitive environment

Abstract

Purpose

In order to achieve excellence in manufacturing, goals like lean, economic and quality production with enhanced productivity play a crucial role in this competitive environment. It also necessitates major improvements in generally three primary technical areas: variation reduction, equipment reliability, and production scheduling. Complexity of the real world scheduling problems also increases with interactive multiple decision‐making criteria. This paper aims to deal with multi‐objective flow shop scheduling problems, including sequence dependent set up time (SDST). The paper also aims to consider the objective of minimizing the weighted sum of total weighted tardiness, total weighted earliness and makespan simultaneously. It proposes a new heuristic‐based hybrid simulated annealing (HSA) for near optimal solutions in a reasonable time.

Design/methodology/approach

Six modified NEH's based HSA algorithms are proposed for efficient scheduling of jobs in a multi‐objective SDST flow shop. Problems of up to 200 jobs and 20 machines are tested by the proposed HSA and a defined relative percentage improvement index is used for analysis and comparison of different MNEH's based hybrid simulated annealing algorithms.

Findings

From the results, it has been derived that performance of SA_EWDD (NEH) up to ten machines' problems, and SA_EPWDD (NEH) up to 20 machines' problems, were better over others especially for large sized SDST flow shop scheduling problems for the considered multi‐objective fitness function.

Originality/value

HSA and multi‐objective decision making proposed in the present work is a modified approach in the area of SDST flow shop scheduling.

Details

Measuring Business Excellence, vol. 14 no. 3
Type: Research Article
ISSN: 1368-3047

Keywords

Article
Publication date: 1 March 1995

Faizul Huq and Ziaul Huq

Much of the research literature in job shop scheduling deals withpure job shop environments. However, currently most processes involve ahybrid of both the job shop and a flow shop…

1321

Abstract

Much of the research literature in job shop scheduling deals with pure job shop environments. However, currently most processes involve a hybrid of both the job shop and a flow shop with a combination of flexible and conventional machine tools. Presents a study of such a job shop under varying conditions and performance criteria. Argues that for scheduling in this environment, certain combinations of scheduling rules should be utilized under different arrival rates and for different job types. A simulation model is developed using a hypothetical hybrid job shop to study the performance of rule combinations with variations in arrival rates and processing times. The performance criteria used are flowtime as a measure of work‐in‐process inventory, tardiness for JIT, and throughput for completed items inventory. It was found that rule combination performance varied with the performance criteria. Furthermore, it was found that the combinations were sensitive to arrival rates and processing times. Concludes, from the insights gained in the study, that the rule combination to be implemented should depend on the performance objective and the arrival rate/processing time condition of the hybrid job shop.

Details

International Journal of Operations & Production Management, vol. 15 no. 3
Type: Research Article
ISSN: 0144-3577

Keywords

Article
Publication date: 17 January 2020

Parviz Fattahi, Naeeme Bagheri Rad, Fatemeh Daneshamooz and Samad Ahmadi

The purpose of this paper is to present a mathematical model and a new hybrid algorithm for flexible job shop scheduling problem with assembly operations. In this problem, each…

Abstract

Purpose

The purpose of this paper is to present a mathematical model and a new hybrid algorithm for flexible job shop scheduling problem with assembly operations. In this problem, each product is produced by assembling a set of several different parts. At first, the parts are processed in a flexible job shop system, and then at the second stage, the parts are assembled and products are produced.

Design/methodology/approach

As the problem is non-deterministic polynomial-time-hard, a new hybrid particle swarm optimization and parallel variable neighborhood search (HPSOPVNS) algorithm is proposed. In this hybrid algorithm, particle swarm optimization (PSO) algorithm is used for global exploration of search space and parallel variable neighborhood search (PVNS) algorithm for local search at vicinity of solutions obtained in each iteration. For parameter tuning of the metaheuristic algorithms, Taguchi approach is used. Also, a statistical test is proposed to compare the ability of metaheuristics at finding the best solution in the medium and large sizes.

Findings

Numerical experiments are used to evaluate and validate the performance and effectiveness of HPSOPVNS algorithm with hybrid particle swarm optimization with a variable neighborhood search (HPSOVNS) algorithm, PSO algorithm and hybrid genetic algorithm and Tabu search (HGATS). The computational results show that the HPSOPVNS algorithm achieves better performance than competing algorithms.

Practical implications

Scheduling of manufacturing parts and planning of assembly operations are two steps in production systems that have been studied independently. However, with regard to many manufacturing industries having assembly lines after manufacturing stage, it is necessary to deal with a combination of these problems that is considered in this paper.

Originality/value

This paper proposed a mathematical model and a new hybrid algorithm for flexible job shop scheduling problem with assembly operations.

Article
Publication date: 13 September 2018

Orhan Engin and Batuhan Engin

Hybrid flow shop with multiprocessor task (HFSMT) has received considerable attention in recent years. The purpose of this paper is to consider an HFSMT scheduling under the…

Abstract

Purpose

Hybrid flow shop with multiprocessor task (HFSMT) has received considerable attention in recent years. The purpose of this paper is to consider an HFSMT scheduling under the environment of a common time window. The window size and location are considered to be given parameters. The research deals with the criterion of total penalty cost minimization incurred by earliness and tardiness of jobs. In this research, a new memetic algorithm in which a global search algorithm is accompanied with the local search mechanism is developed to solve the HFSMT with jobs having a common time window. The operating parameters of memetic algorithm have an important role on the quality of solution. In this paper, a full factorial experimental design is used to determining the best parameters of memetic algorithm for each problem type. Memetic algorithm is tested using HFSMT problems.

Design/methodology/approach

First, hybrid flow shop scheduling system and hybrid flow shop scheduling with multiprocessor task are defined. The applications of the hybrid flow shop system are explained. Also the background of hybrid flow shop with multiprocessor is given in the introduction. The features of the proposed memetic algorithm are described in Section 2. The experiment results are presented in Section 3.

Findings

Computational experiments show that the proposed new memetic algorithm is an effective and efficient approach for solving the HFSMT under the environment of a common time window.

Originality/value

There is only one study about HFSMT scheduling with time window. This is the first study which added the windows to the jobs in HFSMT problems.

Details

Journal of Enterprise Information Management, vol. 31 no. 6
Type: Research Article
ISSN: 1741-0398

Keywords

Article
Publication date: 16 December 2019

A. Hussain Lal, Vishnu K.R., A. Noorul Haq and Jeyapaul R.

The purpose of this paper is to minimize the mean flow time in open shop scheduling problem (OSSP). The scheduling problems consist of n jobs and m machines, in which each job has…

Abstract

Purpose

The purpose of this paper is to minimize the mean flow time in open shop scheduling problem (OSSP). The scheduling problems consist of n jobs and m machines, in which each job has O operations. The processing time for 50 OSSP was generated using a linear congruential random number.

Design/methodology/approach

Different evolutionary algorithms are used to minimize the mean flow time of OSSP. This research study used simulated annealing (SA), Discrete Firefly Algorithm and a Hybrid Firefly Algorithm with SA. These methods are referred as A1, A2 and A3, respectively.

Findings

A comparison of the results obtained from the three methods shows that the Hybrid Firefly Algorithm with SA (A3) gives the best mean flow time for 76 percent instances. Also, it has been observed that as the number of jobs increases, the chances of getting better results also increased. Among the first 25 problems (i.e. job ranging from 3 to 7), A3 gave the best results for 13 instances, i.e., for 52 percent of the first 25 instances. While for the last 25 problems (i.e. Job ranging from 8 to 12), A3 gave the best results for all 25 instances, i.e. for 100 percent of the problems.

Originality/value

From the literature it has been observed that no researchers have attempted to solve OOSPs using Firefly Algorithm (FA). In this research work an attempt has been made to apply the FA and its hybridization to solve OSSP. Also the research work carried out in this paper can also be applied for a real-time Industrial problem.

Details

Journal of Advances in Management Research, vol. 17 no. 2
Type: Research Article
ISSN: 0972-7981

Keywords

Article
Publication date: 23 August 2019

Sahar Tadayonirad, Hany Seidgar, Hamed Fazlollahtabar and Rasoul Shafaei

In real manufacturing systems, schedules are often disrupted with uncertainty factors such as random machine breakdown, random process time, random job arrivals or job…

Abstract

Purpose

In real manufacturing systems, schedules are often disrupted with uncertainty factors such as random machine breakdown, random process time, random job arrivals or job cancellations. This paper aims to investigate robust scheduling for a two-stage assembly flow shop scheduling with random machine breakdowns and considers two objectives makespan and robustness simultaneously.

Design/methodology/approach

Owing to its structural and algorithmic complexity, the authors proposed imperialist competitive algorithm (ICA), genetic algorithm (GA) and hybridized with simulation techniques for handling these complexities. For better efficiency of the proposed algorithms, the authors used artificial neural network (ANN) to predict the parameters of the proposed algorithms in uncertain condition. Also Taguchi method is applied for analyzing the effect of the parameters of the problem on each other and quality of solutions.

Findings

Finally, experimental study and analysis of variance (ANOVA) is done to investigate the effect of different proposed measures on the performance of the obtained results. ANOVA's results indicate the job and weight of makespan factors have a significant impact on the robustness of the proposed meta-heuristics algorithms. Also, it is obvious that the most effective parameter on the robustness for GA and ICA is job.

Originality/value

Robustness is calculated by the expected value of the relative difference between the deterministic and actual makespan.

Article
Publication date: 29 July 2014

Robin Kumar Samuel and P. Venkumar

The purpose of this paper is to propose a hybrid-simulated annealing algorithm to address the lacunas in production logistics. The primary focus is laid on the basic understanding…

Abstract

Purpose

The purpose of this paper is to propose a hybrid-simulated annealing algorithm to address the lacunas in production logistics. The primary focus is laid on the basic understanding of the critical quandary occurring in production logistics, and subsequently research attempts are undertaken to resolve the issue by developing a hybrid algorithm. A logistics problem associated with a flow shop (FS) having a string of jobs which need to be scheduled on m number of machines is considered.

Design/methodology/approach

An attempt is made here to introduce and further establish a hybrid-simulated annealing algorithm (NEHSAO) with a new scheme for neighbourhood solutions generation, outside inverse (OINV). The competence in terms of performance of the proposed algorithm is enhanced by incorporating a fast polynomial algorithm, NEH, which provides the initial seed. Additionally, a new cooling scheme (Ex-Log) is employed to enhance the capacity of the algorithm. The algorithm is tested on the benchmark problems of Carlier and Reeves and subsequently validated against other algorithms reported in related literature.

Findings

It is clearly observed that the performance of the proposed algorithm is far superior in most of the cases when compared to the other conventionally used algorithms. The proposed algorithm is then employed to a FS under dynamic conditions of machine breakdown, followed by formulation of three cases and finally identification of the best condition for scheduling under dynamic conditions.

Originality/value

This paper proposes an hybrid algorithm to reduce makespan. Practical implementation of this algorithm in industries would lower the makespan and help the organisation to increse their profit

Details

Kybernetes, vol. 43 no. 7
Type: Research Article
ISSN: 0368-492X

Keywords

Article
Publication date: 4 December 2020

Yuquan Wang and Naiming Xie

purpose of this paper is providing a solution for flexible flow shop scheduling problem with uncertain processing time in aeronautical composite lay-up workshop.

Abstract

Purpose

purpose of this paper is providing a solution for flexible flow shop scheduling problem with uncertain processing time in aeronautical composite lay-up workshop.

Design/methodology/approach

A flexible flow scheduling model and algorithm with interval grey processing time is established. First, according to actual needs of composite laminate shop scheduling process, interval grey number is used to represent uncertain processing time, and interval grey processing time measurement method, grey number calculation and comparison rules, grey Gantt chart, and other methods are further applied. Then a flexible flow shop scheduling model with interval grey processing time (G-FFSP) is established, and an artificial bee colony algorithm based on an adaptive neighbourhood search strategy is designed to solve the model. Finally, six examples are generated for simulation scheduling, and the efficiency and performance of the model and algorithm are evaluated by comparing the results.

Findings

Results show that flexible flow shop scheduling model and algorithm with interval grey processing time can provide an optimal solution for composite lay-up shop scheduling problems and other similar flow shop scheduling problems.

Social implications

Uncertain processing time is common in flexible workshop manufacturing, and manual scheduling greatly restricts the production efficiency of workshop. In this paper, combined with grey system theory, an intelligent algorithm is used to solve flexible flow shop scheduling problem to promote intelligent and efficient production of enterprises.

Originality/value

This paper applies and perfects interval grey processing time measurement method, grey number calculation and comparison rules, grey Gantt chart and other methods. A flexible flow shop scheduling model with interval grey processing time is established, and an artificial bee colony algorithm with an adaptive domain search strategy is designed. It provides a comprehensive solution for flexible flow shop scheduling with uncertain processing time.

Details

Grey Systems: Theory and Application, vol. 11 no. 4
Type: Research Article
ISSN: 2043-9377

Keywords

Article
Publication date: 22 January 2021

Fatemeh Daneshamooz, Parviz Fattahi and Seyed Mohammad Hassan Hosseini

Two-stage production systems including a processing shop and an assembly stage are widely used in various manufacturing industries. These two stages are usually studied…

320

Abstract

Purpose

Two-stage production systems including a processing shop and an assembly stage are widely used in various manufacturing industries. These two stages are usually studied independently which may not lead to ideal results. This paper aims to deal with a two-stage production system including a job shop and an assembly stage.

Design/methodology/approach

Some exact methods are proposed based on branch and bound (B&B) approach to minimize the total completion time of products. As B&B approaches are usually time-consuming, three efficient lower bounds are developed for the problem and variable neighborhood search is used to provide proper upper bound of the solution in each branch. In addition, to create branches and search new nodes, two strategies are applied including the best-first search and the depth-first search (DFS). Another feature of the proposed algorithms is that the search space is reduced by releasing the precedence constraint. In this case, the problem becomes equivalent to a parallel machine scheduling problem, and the redundant branches that do not consider the precedence constraint are removed. Therefore, the number of nodes and computational time are significantly reduced without eliminating the optimal solution.

Findings

Some numerical examples are used to evaluate the performance of the proposed methods. Comparison result to mathematical model (mixed-integer linear programming) validates the performance accuracy and efficiency of the proposed methods. In addition, computational results indicate the superiority of the DFS strategy with regard to CPU time.

Originality/value

Studies about the scheduling problems for two-stage production systems including job shop followed by an assembly stage traditionally present approximate method and metaheuristic algorithms to solve the problem. This is the first study that introduces exact methods based on (B&B) approach.

Details

Kybernetes, vol. 50 no. 12
Type: Research Article
ISSN: 0368-492X

Keywords

Article
Publication date: 24 November 2023

Iman Rastgar, Javad Rezaeian, Iraj Mahdavi and Parviz Fattahi

The purpose of this study is to propose a new mathematical model that integrates strategic decision-making with tactical-operational decision-making in order to optimize…

Abstract

Purpose

The purpose of this study is to propose a new mathematical model that integrates strategic decision-making with tactical-operational decision-making in order to optimize production and scheduling decisions.

Design/methodology/approach

This study presents a multi-objective optimization framework to make production planning, scheduling and maintenance decisions. An epsilon-constraint method is used to solve small instances of the model, while new hybrid optimization algorithms, including multi-objective particle swarm optimization (MOPSO), non-dominated sorting genetic algorithm, multi-objective harmony search and improved multi-objective harmony search (IMOHS) are developed to address the high complexity of large-scale problems.

Findings

The computational results demonstrate that the metaheuristic algorithms are effective in obtaining economic solutions within a reasonable computational time. In particular, the results show that the IMOHS algorithm is able to provide optimal Pareto solutions for the proposed model compared to the other three algorithms.

Originality/value

This study presents a new mathematical model that simultaneously determines green production planning and scheduling decisions by minimizing the sum of the total cost, makespan, lateness and energy consumption criteria. Integrating production and scheduling of a shop floor is critical for achieving optimal operational performance in production planning. To the best of the authors' knowledge, the integration of production planning and maintenance has not been adequately addressed.

Details

Journal of Quality in Maintenance Engineering, vol. 30 no. 1
Type: Research Article
ISSN: 1355-2511

Keywords

1 – 10 of over 3000