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Article
Publication date: 27 May 2014

Xinjin Liu and Xuzhong Su

Condensing roller is the most key parts of compact spinning system. Hollow Roller is one of the most important kinds of condensing roller, the surface structure of which…

Abstract

Purpose

Condensing roller is the most key parts of compact spinning system. Hollow Roller is one of the most important kinds of condensing roller, the surface structure of which influences the flow field in condensing zone directly and affects the qualities of spun yarn. The purpose of this paper is to study the effect of Hollow Roller surface structure on flow field in condensing zone is investigated by using Fluent Software.

Design/methodology/approach

In this paper, the effect of Hollow Roller surface structure on flow field in condensing zone is investigated by using Fluent Software. The numerical simulations of the three-dimensional flow field in Hollow Roller compact spinning with two different kinds of roller surface structure, round hole structure and strip groove structure, are given according to the three-dimensional physical model of condensing zone. The flow velocity and static pressure distributions in condensing zone are given.

Findings

It is shown that the flow velocity streamline distribution is denser with strip groove structure than that of round hole structure, especially on the center line of strand, and flow velocity value is also larger in both Y-Z and X-Y cross-sections, and in X-Z cross-section shows the embracing inlet airflow, which is benefit for fiber condensing directly and improving negative pressure use efficiency. Furthermore, the simulations with three strip groove widths 0.4, 0.8 and 1.2 mm are given. The theatrical results obtained are illustrated by experiments.

Originality/value

In this paper, the effect of Hollow Roller surface structure on flow field in condensing zone is investigated by using Fluent Software in detail. A more accurate three-dimensional physical model of condensing zone is given. A new kind of strip groove structure of Hollow Roller is proposed. The theatrical results obtained are illustrated by experiments, and lay a foundation for practical Hollow Roller design.

Details

International Journal of Clothing Science and Technology, vol. 26 no. 2
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 7 August 2017

Li Yinghui, Chunping Xie and Xinjin Liu

The purpose of this paper is to know airflow field and its distribution of pneumatic compact spinning systems. Complete compact spinning (CCS) and four-line rollers compact

Abstract

Purpose

The purpose of this paper is to know airflow field and its distribution of pneumatic compact spinning systems. Complete compact spinning (CCS) and four-line rollers compact spinning (FRCS) are both two kinds of pneumatic compact spinning systems, which utilizes airflow in condensing equipment to condense fiber bundle and improve yarn properties.

Design/methodology/approach

The paper opted for an exploratory study using finite element method, the airflow field in the condensing area of CCS and FRCS were simulated. First, a periodic movement of the fibers in bundle in condensing area was detected, and the yarn tracks were described veritably under the high-speed-video-camera and AutoCAD Software. Then the physical models of the condensing zone were constructed according to the physical parameters of the practical system. The simulation of airflow velocities were extracted along the yarn tracks using ANSYS Software. Finally, the numerical results were verified by spinning experiments.

Findings

The results show that the negative velocity component along the Y-axis helps keeping beneficial hairiness. CCS has higher negative velocity value and more abundant beneficial hairiness than FRCS. The velocity component in the X-axis direction has a direct effect on yarn evenness. For the same liner density of CCS and FRCS, the larger the value of the velocity component on X-axis is, the better the yarn evenness is. For 9.7tex, CCS has larger velocity component in the X-axis direction and better yarn evenness than FRCS, showing that CCS is more suitable for spinning fine count yarn. The velocity component in the Z-axis direction has a direct effect on breaking strength. CCS has little velocity component in the Z-axis direction and little breaking strength than FRCS.

Originality/value

To know airflow field and its distribution by finite element method is helpful to investigate the condensing principles of the fiber bundle and improve yarn properties.

Details

International Journal of Clothing Science and Technology, vol. 29 no. 4
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 1 August 2016

Xinjin Liu, Hong Zhang and Xuzhong Su

Pneumatic compact spinning is the most widely used compact spinning method at present, in which the negative pressure airflow is used to condense the fiber bundle and decrease the…

Abstract

Purpose

Pneumatic compact spinning is the most widely used compact spinning method at present, in which the negative pressure airflow is used to condense the fiber bundle and decrease the spinning triangle. Compact spinning with perforated drum and lattice apron are mainly two kinds of pneumatic compact spinning now. The purpose of this paper is to study the comparative analysis on four kinds of pneumatic compact spinning systems, including two kinds of compact spinning with perforated drum: Rieter’s COM4 and complete condensing spinning (CCS), two kinds of compact spinning with lattice apron: Sussen’s three-line compact spinning (TLCS) and Toyota’s four-line compact spinning (FLCS).

Design/methodology/approach

First, the basic properties of four systems were introduced and comparatively analyzed. Then, the 29.2 tex (20S), 14.6 tex (40S), 9.7 tex (60S) and 7.3 tex (80S) combed cotton yarns were spun in the four pneumatic compact spinning systems and ring spinning system, respectively. The evenness, breaking strength and hairiness of spun yarns were tested. Finally, the properties of corresponding woven fabric were tested.

Findings

It is shown that comparing to compact spinning with lattice apron, the disposable input cost of compact spinning with perforated drum is higher, but the maintenance cost is lower. Comparing to compact spinning with lattice apron, the evenness of yarn spun by compact spinning with perforated drum is improved whereas the breaking strength is decreased. Furthermore, although harmful long hairiness (=3 mm) of yarn spun by CCS is a little more, the beneficial short hairiness (1-2 mm) is also more, which can make the fabric fullness and have better comfortable feeling.

Originality/value

In the paper, comparative analysis on four kinds of pneumatic compact spinning systems, compact spinning with perforated drum: Rieter’s COM4 and CCS, and compact spinning with lattice apron: Sussen’s TLCS and Toyota’s FLCS, were studied. The basic properties, spun yarn qualities and properties of corresponding woven fabric of four systems were analyzed comparatively.

Details

International Journal of Clothing Science and Technology, vol. 28 no. 4
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 15 January 2020

Wei Yanhong, Xinjin Liu, Xuzhong Su and Zhao Zhimin

In order to develop high shape retention yarn and investigate the effects of spinning process and core yarn contents on the shape retention of yarn, in this paper, three kinds of…

Abstract

Purpose

In order to develop high shape retention yarn and investigate the effects of spinning process and core yarn contents on the shape retention of yarn, in this paper, three kinds of yarns, JC/T400 18.5tex (55.6dtex) core-spun yarn, JC/T400 18.5tex (44.4dtex) core-spun yarn and JC18.5tex pure cotton yarn were spun by using the complete condensing Siro-spinning technology. The paper aims to discuss these issues.

Design/methodology/approach

In this paper, the core-spun yarns were spun by using the complete condensing spinning and Siro-spinning technology. Two key spinning processes, yarn twist factor and core yarn pre-draft ratio, were optimized by using the orthogonal test method first. Then, via the variable control method, the position of the core yarn, the position of the bell mouth and the center distance between two bell mouths were optimized, respectively, and corresponding optimal spinning process of the three yarns was determined. Finally, the yarns were spun under the optimal process, and the performance of the spun yarns was tested and compared.

Findings

Results show that the yarn twist factor affects yarn strength and hairiness, the position of bell mouth affects the evenness and hairiness of the yarn mainly, and the position of the core yarn affects the coverage and hairiness of the yarn. For the Z-twist spinning, the core yarn enters the front roller from the left side of two strands center, which is beneficial to improve the covering effect of core yarn, and reduce the pilling phenomenon of the yarn. The contents of core yarn affect indicators of the yarn shape retention, such as yarn strength, elastic recovery and abrasion resistance.

Originality/value

The shape retention of yarns affects the shape retention of fabrics, and the production of yarn with high shape retention is a key step in achieving shape retention of fabrics. At present, there are little studies on the shape retention of yarns, most researchers shave focused on shape retention of fabrics. Using the complete condensing Siro-spinning method to spin the core-spun yarn can improve the quality of the yarn. Compared with traditional ring-spinning yarns, the addition of the core yarn can improve the shape retention of the yarn.

Details

International Journal of Clothing Science and Technology, vol. 32 no. 4
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 6 June 2016

Musa Akdere, Sascha Schriever, Gunnar Seide and Thomas Gries

The wet-spinning process is very important for the development and production of new lightweight design materials. The washing process is determined as one of the most…

Abstract

Purpose

The wet-spinning process is very important for the development and production of new lightweight design materials. The washing process is determined as one of the most cost-expensive part of wet spinning. The purpose of this paper is to show the development of a new washing concept. It proposes to increase the washing performance by decreasing fiber-fiber-interfaces during the washing process.

Design/methodology/approach

For this purpose, conventional washing concepts are investigated by means of simulations and experiments to obtain process knowledge. Computational fluid dynamics simulation and particle image velocimetry measurements are used to investigate the process.

Findings

The overall deficit in conventional washing methods is the large number of fiber-fiber-interfaces, which inhibit the solvent transport out of the compact fiber bundle. Therefore, a new washing concept with included water nozzles is developed. Based on the simulations and observations it is found that the arrangement of the nozzles has direct influence on the fanning of the fiber bundle.

Originality/value

With increased fanning of the fiber bundle a more efficient solvent transport is expected. The developed washing box is a prosperous concept to achieve a higher washing performance during the wet-spinning process. The variable design of the washing box makes it possible to test different nozzle configurations and designs. In this paper the two most promising nozzle arrangements are shown and compared to each other.

Details

International Journal of Clothing Science and Technology, vol. 28 no. 3
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 22 August 2022

Gizem Karakan Günaydın

The paper aims to provide an investigation about the effect of some selected production parameters such as core yarn type, sheath sliver type and total yarn count factors on core…

Abstract

Purpose

The paper aims to provide an investigation about the effect of some selected production parameters such as core yarn type, sheath sliver type and total yarn count factors on core spun vortex yarns' evenness, imperfection and tensile properties. Hence it is aimed to contribute to the literature in vortex spinning where there are limited works related to core-spun vortex spinning.

Design/methodology/approach

The paper evaluates the effect of core yarn type, sheath sliver type and total yarn count factors on yarn evenness, imperfections, hairiness and tensile properties. Completely randomised three-factor analysis of variance (ANOVA) was conducted in order to evaluate the effect of core yarn type, sheath sliver type and linear yarn density on core spun vortex yarns' evenness, imperfection and tensile properties at significance level of 0.05. SNK tests were also performed for observing the means of each parameter. Correlation analysis was also conducted to reveal some relationships between yarn evenness and yarn tensile properties.

Findings

In this paper, significant factors related to some production parameters affecting the core-spun vortex yarns' evenness, imperfection, hairiness and tensile properties were found.

Originality/value

There are limited works related to effect of selected production parameters on yarn evenness, Imperfections and Tensile Properties of Hybrid Vortex Yarns.

Details

International Journal of Clothing Science and Technology, vol. 34 no. 6
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 1 March 1960

THE blueprint, vital communication link between designer, engineer and manufacturer, is currently undergoing a radical change in its traditional format at the Boeing Airplane…

Abstract

THE blueprint, vital communication link between designer, engineer and manufacturer, is currently undergoing a radical change in its traditional format at the Boeing Airplane Company in the United States.

Details

Work Study, vol. 9 no. 3
Type: Research Article
ISSN: 0043-8022

Article
Publication date: 1 January 1977

Preset or reset meters for use in container filling and many other liquid batch dispensing applications are now available from Alpha Technical Services Ltd, 195 Headstone Lane…

Abstract

Preset or reset meters for use in container filling and many other liquid batch dispensing applications are now available from Alpha Technical Services Ltd, 195 Headstone Lane, Harrow, Middlesex, UK distributors of Badger industrial meters.

Details

Pigment & Resin Technology, vol. 6 no. 1
Type: Research Article
ISSN: 0369-9420

Article
Publication date: 1 March 1970

This is indeed the age of revolution, when timeless attitudes are changing and new ways of living being born. To most it is a bewildering complex, with uneasy forbodirtgs of the…

Abstract

This is indeed the age of revolution, when timeless attitudes are changing and new ways of living being born. To most it is a bewildering complex, with uneasy forbodirtgs of the outcome. Improvement and change, there must always be—although change is not necessarily progress—but with unrest in the schools, universities and industry, one naturally questions if this is the right time for such sweeping reorganization as now seems certain to take place in local government and in the structure of the national health service. These services have so far escaped the destructive influences working havoc in other spheres. Area health boards to administer all branches of the national health service, including those which the National Health Service Act, 1946 allowed local health authorities to retain, were recommended by the Porritt Committee a number of years ago, when it reviewed the working of the service.

Details

British Food Journal, vol. 72 no. 3
Type: Research Article
ISSN: 0007-070X

Article
Publication date: 1 October 1964

TO say that the Twenty‐fourth S.B.A.C. Show was an unqualified success is perhaps to gild the lily. True there were disappointments— the delay which kept the TSR‐2 on the ground…

165

Abstract

TO say that the Twenty‐fourth S.B.A.C. Show was an unqualified success is perhaps to gild the lily. True there were disappointments— the delay which kept the TSR‐2 on the ground until well after the Show being one—but on the whole the British industry was well pleased with Farnborough week and if future sales could be related to the number of visitors then the order books would be full for many years to come. The total attendance at the Show was well over 400,000—this figure including just under 300,000 members of the public who paid to enter on the last three days of the Show. Those who argued in favour of allowing a two‐year interval between the 1962 Show and this one seem to be fully vindicated, for these attendance figures are an all‐time record. This augurs well for the future for it would appear that potential customers from overseas are still anxious to attend the Farnborough Show, while the public attendance figures indicate that Britain is still air‐minded to a very healthy degree. It is difficult to pick out any one feature or even one aircraft as being really outstanding at Farnborough, but certainly the range of rear‐engined civil jets (HS. 125, BAC One‐Eleven, Trident and VCIQ) served as a re‐minder that British aeronautical engineering prowess is without parallel, while the number of rotorcraft to be seen in the flying display empha‐sized the growing importance of the helicopter in both civil and military operations. As far as the value of Farnborough is concerned, it is certainly a most useful shop window for British aerospace products, and if few new orders are actually received at Farnborough, a very large number are announced— as our ’Orders and Contracts' column on page 332 bears witness. It is not possible to cover every exhibit displayed at the Farnborough Show but the following report describes a wide cross‐section beginning with the exhibits of the major airframe and engine companies.

Details

Aircraft Engineering and Aerospace Technology, vol. 36 no. 10
Type: Research Article
ISSN: 0002-2667

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