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Article
Publication date: 1 October 2019

Meltem Altin Karatas, Hasan Gokkaya and Muammer Nalbant

The aim of this paper is to optimize the machining parameters to obtain the smallest average surface roughness values during drilling of the carbon fiber-reinforced polymer (CFRP…

Abstract

Purpose

The aim of this paper is to optimize the machining parameters to obtain the smallest average surface roughness values during drilling of the carbon fiber-reinforced polymer (CFRP) composite material with abrasive water jet (AWJ) and analyze the damage of the delamination.

Design/methodology/approach

CFRP composite material had been fabricated having fiber orientations frequently used in the aerospace industry (0°/45°/90°/−45°). Three different stand-off distances (1, 2 and 3 mm), three different water pressures (1,800, 2,800 and 3,800 bar) and three different hole diameters (4, 8 and 12 mm) were selected as processing parameters. The average surface roughness values were obtained, and delamination damage was then analyzed using Taguchi optimization. Drilling experiments were performed using the Taguchi L27 orthogonal array via Minitab 17 software. The signal/noise ratio was taken into account in the evaluation of the test results. Using the Taguchi method, the control factors giving the mean surface roughness values were determined. Analysis of variance was performed using the experimental results, and the effect levels of the control factors on the average surface roughness were found.

Findings

It was found that water pressure and hole diameter had a higher effect on average surface roughness, while water pressure and stand-off distance were effective on delamination.

Practical implications

Owing to their excellent thermal and mechanical properties, the CFRP composite materials show greater potential for their applications in aircraft and aerospace industry.

Originality/value

The novel approach is to reduce cost and spent time using Taguchi optimization as a result of AWJ drilling the material in this fiber orientation ([0°/45°/90°/−45°]s, which is often used in the aerospace industry).

Details

Aircraft Engineering and Aerospace Technology, vol. 92 no. 2
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 14 September 2022

Murat Tunç, Hasan Gökkaya, Gökhan Sur and Ali Riza Motorcu

The purpose of the paper is to investigate photochemical machining characteristics of stainless steel (AISI 304-SS304) parts with a novel design are investigated experimentally…

Abstract

Purpose

The purpose of the paper is to investigate photochemical machining characteristics of stainless steel (AISI 304-SS304) parts with a novel design are investigated experimentally from the aspect of process parameters. The effects of phototool pattern geometry, ultraviole (UV) exposure time and etching time on of AISI 304 were evaluated.

Design/methodology/approach

The designed semi-automated photochemical manufacturing (PCM) equipment consists of 4 units, which include UV exposure, etching, developing and surface cleaning units. Experimental procedure has been designed via Taguchi method. Results were evaluated via Analysis of Variance (ANOVA) method.

Findings

Etching time is the most effective factor in PCM quality of AISI 304 stainless steel. Surface roughness is sensitive to geometrical pattern of the phototool for PCM of AISI 304 UV exposure time is less influential on the PCM quality for stainless steel.

Research limitations/implications

The designed PCM equipment prototype is not fully automated, which requires automation for part replacements into units. The effects of the temperature inside chemical processing units on process characteristics cannot be evaluated due to equipment limitations. The effects of surface cleaning time inside surface cleaning unit are not analyzed.

Originality/value

The utilized PCM equipment is semi-automated equipment, with which the process parameters such as etching time, surface cleaning time, UV exposure time and developing time can be controlled. Different from literature, the effects of phototool pattern geometries on the photochemical machining quality parameters are evaluated for the processing of AISI 304. The effects of processing parameters on dimensional accuracy, which is not common in the literature for AISI 304 stainless steel, are also evaluated.

Details

Multidiscipline Modeling in Materials and Structures, vol. 18 no. 5
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 4 August 2022

Meltem Altin Karataş, Hasan Gökkaya, Sıtkı Akincioğlu and Mehmet Ali Biberci

The purpose of this study is to optimize processing parameters to get the smallest average surface roughness (Ra) and delamination damage (Fd) values during drilling via abrasive…

Abstract

Purpose

The purpose of this study is to optimize processing parameters to get the smallest average surface roughness (Ra) and delamination damage (Fd) values during drilling via abrasive water jet (AWJ) of the glass fiber-reinforced polymer composite material produced at [0°/90°]s fiber orientation angles.

Design/methodology/approach

Drilling experiments were done via AWJ with three-axis computer numerical control (CNC) control system. Machine processing parameters such as water pressure of 3,600, 4,300, 4,800 and 5,300 bar; stand-off distance of 1, 2, 3 and 4 mm; traverse rate of 750, 1,500, 2,000 and 3,000 mm/min; and hole diameters of 8, 10, 12 and 14 mm have been selected. The effects of processing parameters in drilling experiments were investigated in conformity with the Taguchi L16 orthogonal array and the data obtained were analyzed using Minitab 17 software. The signal/noise (S/N) ratio was taken as a basis for evaluating the test results. Optimum processing conditions were determined by calculating the S/N ratio for both Ra and Fd in conformity with the “smaller is better” approximation. The effects of processing parameters on Ra and Fd were statistically investigated using analysis of variance, S/N ratio and Taguchi-based gray relational analysis. Ra and Fd were predicted by evaluating with the ANN model and were predicted with the least amount of error.

Findings

It has been determined that the most effective parameter for Ra and Fd is the water pressure and then the stand-off distance.

Originality/value

The novel approach is to reduce cost and the time spent by using Taguchi optimization as a result of AWJ drilling the material in this fiber orientation [0°/90°]s.

Details

Multidiscipline Modeling in Materials and Structures, vol. 18 no. 4
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 12 January 2022

Ahsana Aqilah Ahmad, Jaharah A. Ghani and Che Hassan Che Haron

The purpose of this paper is to study the cutting performance of high-speed regime end milling of AISI 4340 by investigating the tool life and wear mechanism of steel using the…

Abstract

Purpose

The purpose of this paper is to study the cutting performance of high-speed regime end milling of AISI 4340 by investigating the tool life and wear mechanism of steel using the minimum quantity lubrication (MQL) technique to deliver the cutting fluid.

Design/methodology/approach

The experiments were designed using Taguchi L9 orthogonal array with the parameters chosen: cutting speed (between 300 and 400 m/min), feed rate (between 0.15 and 0.3 mm/tooth), axial depth of cut (between 0.5 and 0.7 mm) and radial depth of cut (between 0.3 and 0.7 mm). Toolmaker microscope, optical microscope and Hitachi SU3500 Variable Pressure Scanning Electron Microscope used to measure tool wear progression and wear mechanism.

Findings

Cutting speed 65.36%, radial depth of cut 24.06% and feed rate 6.28% are the cutting parameters that contribute the most to the rate of tool life. The study of the tool wear mechanism revealed that the oxide layer was observed during lower and high cutting speeds. The former provides a cushion of the protective layer while later reduce the surface hardness of the coated tool

Originality/value

A high-speed regime is usually carried out in dry conditions which can shorten the tool life and accelerate the tool wear. Thus, this research is important as it investigates how the use of MQL and cutting parameters can prolong the usage of tool life and at the same time to achieve a sustainable manufacturing process.

Details

Industrial Lubrication and Tribology, vol. 74 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 7 September 2015

Michele Meoli, Andrea Signori and Silvio Vismara

– The purpose of this paper is to relate the fees paid to IPO underwriters to the nature and quality of the services they provide.

Abstract

Purpose

The purpose of this paper is to relate the fees paid to IPO underwriters to the nature and quality of the services they provide.

Design/methodology/approach

Controlling for the characteristics of the firm going public, the risk associated with the offering, and the reputation of the underwriter, the authors study on a sample of Italian IPOs whether a formal commitment by underwriters to provide ancillary services allows them to charge higher fees.

Findings

The authors document that asking underwriters to stabilize stock price is costly to the issuer, while to support liquidity is not. The authors’ also show that underwriters stabilize IPOs that really need it, whereas the provision of liquidity support does not seem to be always aligned with the issuer’s interest.

Originality/value

Investigating the Italian underwriting market is instructive for two main reasons. First, the institutional setting in IPOs is similar to most continental European countries, but significantly different from the US market. For instance, allocation policies in US IPOs are discretionary for both retail and institutional investors, while in Europe shares cannot be discretionarily allocated to retail investors. Second, the Italian market offers the opportunity to study the going-public decision outside the typical Anglo-Saxon financial systems. This is of interest because while both the UK and the USA have well-developed equity markets and a related industry of financial intermediation centered on providing equity, our analysis sheds light on financial intermediation of IPOs in a bank-centered system.

Details

International Journal of Managerial Finance, vol. 11 no. 4
Type: Research Article
ISSN: 1743-9132

Keywords

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