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1 – 10 of 116Jian Shi, Zhenhua Ma, Jieyu Dai and Jundong Wang
The purpose of this study is to investigate the effects of high-temperature oxidation tests and gas thermal shock tests on IC10 simulated components with thermal barrier coatings…
Abstract
Purpose
The purpose of this study is to investigate the effects of high-temperature oxidation tests and gas thermal shock tests on IC10 simulated components with thermal barrier coatings under different temperatures and oxidation times.
Design/methodology/approach
In the high-temperature oxidation test, specimens were oxidized at three different temperatures of 850, 980, and 1,100 °C for durations of 10, 20, 50, 100, 200, and 300 h, respectively. In the gas thermal shock test, specimens were pre-oxidized for 10, 20, 50, and 100 h, followed by a high-temperature gas thermal shock test at 1,100 °C.
Findings
In the high-temperature oxidation tests, with increasing oxidation time, the oxidation layer thickened, and the air-film holes diameter decreased. The microstructure of the bond coat transitioned from strip-like to block-like, and internal cracks transformed from numerous and short to larger and deeper. Below the bond coat, a noticeable disappearance layer of strengthening phase appeared, with increasing thickness. The strengthening phase in the substrate transitioned from regular square shapes to circles as temperature increased. In gas thermal shock tests at 1,100 °C, the oxidation weight gain ratio increased with longer pre-oxidation times, whereas the erosion weight loss ratio gradually decreased.
Originality/value
The originality and significance of this study lie in its departure from the typical subjects of high-temperature oxidation and thermal shock tests. Unlike common research targets, this study focuses on IC10 simulative specimens with thermal barrier coatings and air-film holes. Furthermore, it investigates the effects of varying temperatures and oxidation durations.
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M. Mary Victoria Florence and E. Priyadarshini
This study aims to propose the use of time series autoregressive integrated moving average (ARIMA) models to predict gas path performance in aero engines. The gas path is a…
Abstract
Purpose
This study aims to propose the use of time series autoregressive integrated moving average (ARIMA) models to predict gas path performance in aero engines. The gas path is a critical component of an aero engine and its performance is essential for safe and efficient operation of the engine.
Design/methodology/approach
The study analyzes a data set of gas path performance parameters obtained from a fleet of aero engines. The data is preprocessed and then fitted to ARIMA models to predict the future values of the gas path performance parameters. The performance of the ARIMA models is evaluated using various statistical metrics such as mean absolute error, mean squared error and root mean squared error. The results show that the ARIMA models can accurately predict the gas path performance parameters in aero engines.
Findings
The proposed methodology can be used for real-time monitoring and controlling the gas path performance parameters in aero engines, which can improve the safety and efficiency of the engines. Both the Box-Ljung test and the residual analysis were used to demonstrate that the models for both time series were adequate.
Research limitations/implications
To determine whether or not the two series were stationary, the Augmented Dickey–Fuller unit root test was used in this study. The first-order ARIMA models were selected based on the observed autocorrelation function and partial autocorrelation function.
Originality/value
Further, the authors find that the trend of predicted values and original values are similar and the error between them is small.
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Climate change significantly impacts global temperatures, posing challenges to various sectors, including aviation. The purpose of this study is to assess the impact of climate…
Abstract
Purpose
Climate change significantly impacts global temperatures, posing challenges to various sectors, including aviation. The purpose of this study is to assess the impact of climate change on aircraft engine performance during different flight phases (take-off and cruise) and the environmental consequences.
Design/methodology/approach
This study examines the effects of rising temperatures on aircraft engine performance using real-time data from a Boeing 787-8 equipped with GEnx-1B engines, which are collected via Flight Data Recorder of the engines and were analyzed for the take-off and cruise phases on the ground. Exhaust gas temperature (EGT), fuel flow and take-off weights were evaluated.
Findings
The analysis revealed a significant increase in EGT at the cruising altitude of 38,000 ft during the summer months compared to expected standard atmospheric values. This increase, averaging over 200 °C, is attributed to global warming. Such elevated temperatures are likely to accelerate the degradation of turbine components, resulting in increased fuel consumption: higher EGT signifies inefficient engine operation, resulting in more fuel burned per unit thrust; early engine aging: elevated temperatures accelerate wear and tear on turbine components, potentially reducing engine lifespan and increasing maintenance costs and enhanced atmospheric pollution: incomplete combustion at high EGTs generates additional emissions, contributing to local air quality concerns.
Practical implications
The research findings have practical implications for understanding the potential operational challenges and environmental impacts of climate change on aircraft engine performance. This lets us explore mitigation strategies and adapt operational procedures to ensure sustainable regional aviation practices.
Originality/value
This research enhances environmental consequences by assessing the impact of climate change on aircraft performance.
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Shankar A., Parammasivam K.M. and Subramanian Surya Narayanan
The purpose of this paper is to provide an overview of the computational progress in the development of hydrogen-fired gas turbines. This review aims to identify suitable…
Abstract
Purpose
The purpose of this paper is to provide an overview of the computational progress in the development of hydrogen-fired gas turbines. This review aims to identify suitable combustion models, appropriate NOx chemistry mechanisms and NOx emission levels for effective utilization of hydrogen as an alternative fuel in gas turbines.
Design/methodology/approach
Hydrogen is recognized as a potential alternative fuel for achieving exceptionally low emissions in gas turbines. The developments in conventional, trapped vortex combustor and micromix combustors are discussed, along with various computational models aimed at accurately predicting combustion and emission characteristics. The results of numerical simulations were then discussed with emphasis on their role in optimizing the combustor geometry.
Findings
Computational studies that were used to optimize the combustor geometry to reduce NOx emissions and the flashback phenomenon are discussed. To retrofit existing gas turbines for hydrogen fuel, minor modifications that are required were discussed by analyzing extensive literature. The influence of key design and geometrical parameters on NOx emissions and the appropriate selection of combustion models for numerical simulations in optimizing various combustion systems are elaborated.
Originality/value
The review emphasizes the computational studies in the progress of hydrogen-fired gas turbine developments. The previous reviews were primarily focused on the combustion technologies for hydrogen-fired gas turbines. This comprehensive review focuses on the key design parameters, flame structure, selection of combustion models, combustion efficiency improvement and impact of parametric studies on NOx formation of various combustion systems, in particular hydrogen combustion for gas turbine applications.
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Diesel has traditionally been considered the best-suited and most widely used fuel in various sectors, including manufacturing industries, power production, automobiles and…
Abstract
Purpose
Diesel has traditionally been considered the best-suited and most widely used fuel in various sectors, including manufacturing industries, power production, automobiles and transportation. However, with the ongoing crisis of fossil fuel inadequacy, the search for alternative fuels and their application in these sectors has become increasingly important. One particularly interesting and beneficial alternative fuel is biodiesel derived from bio sources.
Design/methodology/approach
In this research, an attempt was made to use biodiesel in an unconventional micro gas turbine engine. It will remove the concentric use of diesel engines for power production by improving fuel efficiency as well as increasing the power production rate. Before the fuel is used enormously, it has to be checked in many ways such as performance, emission and combustion analysis experimentally.
Findings
In this paper, a detailed experimental study was made for the use of Spirulina microalgae biodiesel in a micro gas turbine. A small-scale setup with the primary micro gas turbine and secondary instruments such as a data acquisition system and AVL gas analyser. The reason for selecting the third-generation microalgae is due to its high lipid and biodiesel production rate. For the conduction of experimental tests, certain conditions were followed in addition that the engine rotating rpm was varied from 4,000, 5,000 and 6,000 rpm. The favourable and predicted results were obtained with the use of microalgae biodiesel.
Originality/value
The performance and combustion results were not exactly equal or greater for biodiesel blends but close to the values of pure diesel; however, the reduction in the emission of CO was at the appreciable level for the used spirulina microalgae biodiesel. The emission of nitrogen oxides and carbon dioxide was a little higher than the use of pure diesel. This experimental analysis results proved that the use of spirulina microalgae biodiesel is both economical and effective replacement for fossil fuel.
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Ahmed E. Abouelregal, Marin Marin, S.S. Saskar and Abdelaziz Foul
Understanding the mechanical and thermal behavior of materials is the goal of the branch of study known as fractional thermoelasticity, which blends fractional calculus with…
Abstract
Purpose
Understanding the mechanical and thermal behavior of materials is the goal of the branch of study known as fractional thermoelasticity, which blends fractional calculus with thermoelasticity. It accounts for the fact that heat transfer and deformation are non-local processes that depend on long-term memory. The sphere is free of external stresses and rotates around one of its radial axes at a constant rate. The coupled system equations are solved using the Laplace transform. The outcomes showed that the viscoelastic deformation and thermal stresses increased with the value of the fractional order coefficients.
Design/methodology/approach
The results obtained are considered good because they indicate that the approach or model under examination shows robust performance and produces accurate or reliable results that are consistent with the corresponding literature.
Findings
This study introduces a proposed viscoelastic photoelastic heat transfer model based on the Moore-Gibson-Thompson framework, accompanied by the incorporation of a new fractional derivative operator. In deriving this model, the recently proposed Caputo proportional fractional derivative was considered. This work also sheds light on how thermoelastic materials transfer light energy and how plasmas interact with viscoelasticity. The derived model was used to consider the behavior of a solid semiconductor sphere immersed in a magnetic field and subjected to a sudden change in temperature.
Originality/value
This study introduces a proposed viscoelastic photoelastic heat transfer model based on the Moore-Gibson-Thompson framework, accompanied by the incorporation of a new fractional derivative operator. In deriving this model, the recently proposed Caputo proportional fractional derivative was considered. This work also sheds light on how thermoelastic materials transfer light energy and how plasmas interact with viscoelasticity. The derived model was used to consider the behavior of a solid semiconductor sphere immersed in a magnetic field and subjected to a sudden change in temperature.
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Mustafa Karabacak and Onder Turan
The purpose of this study is to perform an off-design analysis of the inverted Brayton cycle engine.
Abstract
Purpose
The purpose of this study is to perform an off-design analysis of the inverted Brayton cycle engine.
Design/methodology/approach
The off-design analysis equations of the inverted Brayton cycle engine were first derived in this study and the control parameters of the inverted Brayton cycle engine were first determined and investigated.
Findings
It is observed that by controlling the total temperature decrease in cooling section, it is possible to adapt the engine for low specific fuel consumption working conditions or high thrust working conditions. Specific fuel consumption is reduced by 27.1 % by stopping cooling in the cooling section and thrust is increased by 27.6 % by working with full load of the cooling section (500 K temperature decrease in cooling section). It is observed that thrust depending on the flight Mach number increases with an increase in flight Mach number and reaches a peak value at 5.21 flight Mach number and reduces by 80.8 % at 6 flight Mach number relative to the peak value. The specific fuel consumption increases rapidly as the Mach number increases, and the specific fuel consumption is 49.0 g/[kN.s] at Mach 1, reaches 70.4 g/[kN.s] at Mach 5 and increases to 412 g/[kN.s] at Mach 6. The specific fuel consumption increases from 68.1 to 73.0 g/(kN.s) and the thrust decreases from 16.5 to 13.3 kN as the total preburner exit temperature increases from 1,500 to 2,000 K. Specific fuel consumption decreases from 83.1 to 64.8 g/(kN.s) and thrust increases from 4.60 to 11.08 kN depending on afterburner exit total temperature increase from 1,800 to 2,500 K.
Research limitations/implications
The cooling section reduces total temperature of the gas flow to lower values to increase the compressor total pressure ratio. The compressor increases the total pressure of the gas flow to the optimum total pressure ratios to increase the nozzle exit Mach number and gain more thrust. The afterburner increases the total temperature of the gas flow to increase the sound speed in the nozzle exit to increase thrust. The nozzle expands the gas flow to reduce the static pressure of the gas flow to near the optimum value, atmosphere pressure, to increase thrust and reduce specific fuel consumption.
Practical implications
Hypersonic and supersonic air vehicles can use the current engine model for the its own propulsion systems.
Social implications
After first heavier than air flight, aero engines was designed for only used for aero vehicle. Internal combustion engines were used for propelled propeller aircraft at the first term of aircraft. However, propeller-propelled aircrafts are not sufficient to increase aircraft velocity to supersonic Mach numbers due to the shock losses of propeller, so the supersonic era was only introduced by revolution in propulsion systems with new concept. A jet engine was developed to be candidate for supersonic flight.
Originality/value
Off-design analysis equations of an inverted Brayton cycle engine were first derived in this study. Furthermore, the control parameters of the inverted Brayton cycle engine were first determined and investigated in this paper.
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Weixin Zhang, Zhao Liu, Yu Song, Yixuan Lu and Zhenping Feng
To improve the speed and accuracy of turbine blade film cooling design process, the most advanced deep learning models were introduced into this study to investigate the most…
Abstract
Purpose
To improve the speed and accuracy of turbine blade film cooling design process, the most advanced deep learning models were introduced into this study to investigate the most suitable define for prediction work. This paper aims to create a generative surrogate model that can be applied on multi-objective optimization problems.
Design/methodology/approach
The latest backbone in the field of computer vision (Swin-Transformer, 2021) was introduced and improved as the surrogate function for prediction of the multi-physics field distribution (film cooling effectiveness, pressure, density and velocity). The basic samples were generated by Latin hypercube sampling method and the numerical method adopt for the calculation was validated experimentally at first. The training and testing samples were calculated at experimental conditions. At last, the surrogate model predicted results were verified by experiment in a linear cascade.
Findings
The results indicated that comparing with the Multi-Scale Pix2Pix Model, the Swin-Transformer U-Net model presented higher accuracy and computing speed on the prediction of contour results. The computation time for each step of the Swin-Transformer U-Net model is one-third of the original model, especially in the case of multi-physics field prediction. The correlation index reached more than 99.2% and the first-order error was lower than 0.3% for multi-physics field. The predictions of the data-driven surrogate model are consistent with the predictions of the computational fluid dynamics results, and both are very close to the experimental results. The application of the Swin-Transformer model on enlarging the different structure samples will reduce the cost of numerical calculations as well as experiments.
Research limitations/implications
The number of U-Net layers and sample scales has a proper relationship according to equation (8). Too many layers of U-Net will lead to unnecessary nonlinear variation, whereas too few layers will lead to insufficient feature extraction. In the case of Swin-Transformer U-Net model, incorrect number of U-Net layer will reduce the prediction accuracy. The multi-scale Pix2Pix model owns higher accuracy in predicting a single physical field, but the calculation speed is too slow. The Swin-Transformer model is fast in prediction and training (nearly three times faster than multi Pix2Pix model), but the predicted contours have more noise. The neural network predicted results and numerical calculations are consistent with the experimental distribution.
Originality/value
This paper creates a generative surrogate model that can be applied on multi-objective optimization problems. The generative adversarial networks using new backbone is chosen to adjust the output from single contour to multi-physics fields, which will generate more results simultaneously than traditional surrogate models and reduce the time-cost. And it is more applicable to multi-objective spatial optimization algorithms. The Swin-Transformer surrogate model is three times faster to computation speed than the Multi Pix2Pix model. In the prediction results of multi-physics fields, the prediction results of the Swin-Transformer model are more accurate.
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Yanhua Zhang, Kaixin Ying, Jialin Zhou, Yuehua Cheng, Chenghui Xu and Zhigeng Fang
This paper aims to optimize the air pressure regulation scheme of the aeroengine pressure test bench.
Abstract
Purpose
This paper aims to optimize the air pressure regulation scheme of the aeroengine pressure test bench.
Design/methodology/approach
Based on the requirements of pressure regulation process and the operating mechanism of aeroengine pressure test bench, a grey performance evaluation index system is constructed. The combination of principal component analysis and grey theory is employed to assign weights to grey indexes. The grey target evaluation model is introduced to evaluate the performance of historical regulation processes, and the evaluation results are analyzed to derive optimization mechanism for pressure regulating schemes.
Findings
A case study based on monitoring data from nearly 300 regulation processes verifies the feasibility of the proposed method. On the one hand, the improved principal component analysis method can achieve rational weighting for grey indexes. On the other hand, the method comparison intuitively shows that the proposed method performs better.
Originality/value
The pressure test bench is a fundamental technical equipment in the aviation industry, serving the development and testing of aircraft engines. Due to the complex system composition, the pressure and flow adjustment of the test bench heavily rely on manual experience, leading to issues such as slow adjustment speed and insufficient accuracy. This paper proposes a performance evaluation method for the regulation process of pressure test bench, which can draw knowledge from historical regulation processes, provide guidance for the pressure regulation of test benches, and ultimately achieve the goal of reducing equipment operating costs.
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Cheng Yan, Enzi Kang, Haonan Liu, Han Li, Nianyin Zeng and Yancheng You
This paper delves into the aerodynamic optimization of a single-stage axial turbine employed in aero-engines.
Abstract
Purpose
This paper delves into the aerodynamic optimization of a single-stage axial turbine employed in aero-engines.
Design/methodology/approach
An efficient integrated design optimization approach tailored for turbine blade profiles is proposed. The approach combines a novel hierarchical dynamic switching PSO (HDSPSO) algorithm with a parametric modeling technique of turbine blades and high-fidelity Computational Fluid Dynamics (CFD) simulation analysis. The proposed HDSPSO algorithm introduces significant enhancements to the original PSO in three pivotal aspects: adaptive acceleration coefficients, distance-based dynamic neighborhood, and a switchable learning mechanism. The core idea behind these improvements is to incorporate the evolutionary state, strengthen interactions within the swarm, enrich update strategies for particles, and effectively prevent premature convergence while enhancing global search capability.
Findings
Mathematical experiments are conducted to compare the performance of HDSPSO with three other representative PSO variants. The results demonstrate that HDSPSO is a competitive intelligent algorithm with significant global search capabilities and rapid convergence speed. Subsequently, the HDSPSO-based integrated design optimization approach is applied to optimize the turbine blade profiles. The optimized turbine blades have a more uniform thickness distribution, an enhanced loading distribution, and a better flow condition. Importantly, these optimizations lead to a remarkable improvement in aerodynamic performance under both design and non-design working conditions.
Originality/value
These findings highlight the effectiveness and advancement of the HDSPSO-based integrated design optimization approach for turbine blade profiles in enhancing the overall aerodynamic performance. Furthermore, it confirms the great prospects of the innovative HDSPSO algorithm in tackling challenging tasks in practical engineering applications.
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