Search results

1 – 10 of over 3000
Article
Publication date: 24 August 2020

YuBo Sun, Juliang Xiao, Haitao Liu, Tian Huang and Guodong Wang

The purpose of this paper is to accurately obtain the deformation of a hybrid robot and rapidly enable real-time compensation in friction stir welding (FSW). In this paper, a…

Abstract

Purpose

The purpose of this paper is to accurately obtain the deformation of a hybrid robot and rapidly enable real-time compensation in friction stir welding (FSW). In this paper, a prediction algorithm based on the back-propagation neural network (BPNN) optimized by the adaptive genetic algorithm (GA) is presented.

Design/methodology/approach

Via the algorithm, the deformations of a five-degree-of-freedom (5-DOF) hybrid robot TriMule800 at a limited number of positions are taken as the training set. The current position of the robot and the axial force it is subjected to are used as the input; the deformation of the robot is taken as the output to construct a BPNN; and an adaptive GA is adopted to optimize the weights and thresholds of the BPNN.

Findings

This algorithm can quickly predict the deformation of a robot at any point in the workspace. In this study, a force-deformation experiment bench is built, and the experiment proves that the correspondence between the simulated and actual deformations is as high as 98%; therefore, the simulation data can be used as the actual deformation. Finally, 40 sets of data are taken as examples for the prediction, the errors of predicted and simulated deformations are calculated and the accuracy of the prediction algorithm is verified.

Practical implications

The entire algorithm is verified by the laboratory-developed 5-DOF hybrid robot, and it can be applied to other hybrid robots as well.

Originality/value

Robots have been widely used in FSW. Traditional series robots cannot bear the large axial force during welding, and the deformation of the robot will affect the machining quality. In some research studies, hybrid robots have been used in FSW. However, the deformation of a hybrid robot in thick-plate welding applications cannot be ignored. Presently, there is no research on the deformation of hybrid robots in FSW, let alone the analysis and prediction of their deformation. This research provides a feasible methodology for analysing the deformation and compensation of hybrid robots in FSW. This makes it possible to calculate the deformation of the hybrid robot in FSW without external sensors.

Details

Industrial Robot: the international journal of robotics research and application, vol. 47 no. 6
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 31 October 2023

Wenchao Zhang, Peixin Shi, Zhansheng Wang, Huajing Zhao, Xiaoqi Zhou and Pengjiao Jia

An accurate prediction of the deformation of retaining structures is critical for ensuring the stability and safety of braced deep excavations, while the high nonlinear and…

Abstract

Purpose

An accurate prediction of the deformation of retaining structures is critical for ensuring the stability and safety of braced deep excavations, while the high nonlinear and complex nature of the deformation makes the prediction challenging. This paper proposes an explainable boosted combining global and local feature multivariate regression (EB-GLFMR) model with high accuracy, robustness and interpretability to predict the deformation of retaining structures during braced deep excavations.

Design/methodology/approach

During the model development, the time series of deformation data is decomposed using a locally weighted scatterplot smoothing technique into trend and residual terms. The trend terms are analyzed through multiple adaptive spline regressions. The residual terms are reconstructed in phase space to extract both global and local features, which are then fed into a gradient-boosting model for prediction.

Findings

The proposed model outperforms other established approaches in terms of accuracy and robustness, as demonstrated through analyzing two cases of braced deep excavations.

Research limitations/implications

The model is designed for the prediction of the deformation of deep excavations with stepped, chaotic and fluctuating features. Further research needs to be conducted to expand the model applicability to other time series deformation data.

Practical implications

The model provides an efficient, robust and transparent approach to predict deformation during braced deep excavations. It serves as an effective decision support tool for engineers to ensure the stability and safety of deep excavations.

Originality/value

The model captures the global and local features of time series deformation of retaining structures and provides explicit expressions and feature importance for deformation trends and residuals, making it an efficient and transparent approach for deformation prediction.

Details

Engineering Computations, vol. 40 no. 9/10
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 10 April 2020

Jiang Hu and Fuheng Ma

The purpose of this study is to develop and verify a methodology for a zoned deformation prediction model for super high arch dams, which is indeed a panel data-based regression…

Abstract

Purpose

The purpose of this study is to develop and verify a methodology for a zoned deformation prediction model for super high arch dams, which is indeed a panel data-based regression model with the hierarchical clustering on principal components.

Design/methodology/approach

The hierarchical clustering method is used to highlight the main features of the time series. This method is used to select the typical points of the measured ambient and concrete temperatures as predictors and divide the deformation observation points into groups. Based on this, the panel data of each zone can be established, and its type can be judged using F and Hausman tests successively. Then hydrostatic–temperature–time–season models for zones can be constructed. Through the comparative analyses of the distributions and the fitted coefficients of these zones, the spatial deformation mechanism of a dam can be identified. A super high arch dam is taken as a case study.

Findings

According to the measured radial displacements during the initial operation period, the investigated pendulums are divided into four zones. After tests, fixed-effect regression models are established. The comparative analyses show that the dam deformation conforms to the natural condition. The factors such as the unstable temperature field and the nonlinear time-dependent effect have obvious effects on the dam deformation. The results show the efficiency of the proposed methodology in zoning and prediction modeling for deformation of super high arch dams and the potential to mining dam deformation mechanism.

Originality/value

A zoned deformation prediction model for super high arch dams is proposed where hierarchical clustering on principal component method and panel data model are combined.

Details

Engineering Computations, vol. 37 no. 9
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 21 March 2023

Lakhwinder Singh, Sangyul Ha, Sanjay Vohra and Manu Sharma

Modeling of material behavior by physically or microstructure-based models helps in understanding the relationships between its properties and microstructure. However, the…

Abstract

Purpose

Modeling of material behavior by physically or microstructure-based models helps in understanding the relationships between its properties and microstructure. However, the majority of the numerical investigations on the prediction of the deformation behavior of AA2024 alloy are limited to the use of phenomenological or empirical constitutive models, which fail to take into account the actual microscopic-level mechanisms (i.e. crystallographic slip) causing plastic deformation. In order to achieve accurate predictions, the microstructure-based constitutive models involving the underlying physical deformation mechanisms are more reliable. Therefore, the aim of this work is to predict the mechanical response of AA2024-T3 alloy subjected to uniaxial tension at different strain rates, using a dislocation density-based crystal plasticity model in conjunction with computational homogenization.

Design/methodology/approach

A dislocation density-based crystal plasticity (CP) model along with computational homogenization is presented here for predicting the mechanical behavior of aluminium alloy AA2024-T3 under uniaxial tension at different strain rates. A representative volume element (RVE) containing 400 grains subjected to periodic boundary conditions has been used for simulations. The effect of mesh discretization on the mechanical response is investigated by considering different meshing resolutions for the RVE. Material parameters of the CP model have been calibrated by fitting the experimental data. Along with the CP model, Johnson–Cook (JC) model is also used for examining the stress-strain behavior of the alloy at various strain rates. Validation of the predictions of CP and JC models is done with the experimental results where the CP model has more accurately captured the deformation behavior of the aluminium alloy.

Findings

The CP model is able to predict the mechanical response of AA2024-T3 alloy over a wide range of strain rates with a single set of material parameters. Furthermore, it is observed that the inhomogeneity in stress-strain fields at the grain level is linked to both the orientation of the grains as well as their interactions with one another. The flow and hardening rule parameters influencing the stress-strain curve and capturing the strain rate dependency are also identified.

Originality/value

Computational homogenization-based CP modeling and simulation of deformation behavior of polycrystalline alloy AA2024-T3 alloy at various strain rates is not available in the literature. Therefore, the present computational homogenization-based CP model can be used for predicting the deformation behavior of AA2024-T3 alloy more accurately at both micro and macro scales, under different strain rates.

Details

Multidiscipline Modeling in Materials and Structures, vol. 19 no. 3
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 17 May 2023

Lulu Huang, Xiang Huang and Shuanggao Li

Large size of aircraft assembly tooling structure and complex measurement environment exist. The laid enhanced reference points (ERS) are subject to a combination of nonuniform…

Abstract

Purpose

Large size of aircraft assembly tooling structure and complex measurement environment exist. The laid enhanced reference points (ERS) are subject to a combination of nonuniform temperature fields and measurement errors, resulting in increased measurement registration errors. In view of the nonuniform temperature field and measurement errors affecting the ERS point registration problem, the purpose of this paper is to propose a neural network-based ERS point registration compensation method for large-size measurement fields under a nonuniform temperature field.

Design/methodology/approach

The approach is to collect ERS point information and temperature data, normalize the collected data to complete the data structure design and complete the construction of the neural network prediction model by data training. The data learning is performed to complete the prediction model construction, and the prediction model is used to complete the compensation analysis of ERS points. Finally, the algorithm is verified through experiments and engineering practice.

Findings

Experimental results show that the proposed neural network-based ERS point prediction and compensation method for nonuniform temperature fields effectively predicts ERS point deformation under nonuniform temperature fields compared with the conventional method. After the compensation analysis, the registration error is effectively reduced to improve registration accuracy. Reducing the combined effect of environmental nonuniform temperature field and measurement error has apparent advantages.

Originality/value

The method reduces the registration error caused by combining a nonuniform temperature field and measurement error. It can be used for aircraft assembly site prediction and registration error compensation analysis, which is essential to improve measurement accuracy further.

Details

Robotic Intelligence and Automation, vol. 43 no. 2
Type: Research Article
ISSN: 2754-6969

Keywords

Open Access
Article
Publication date: 29 August 2023

Yangsheng Ye, Degou Cai, Qianli Zhang, Shaowei Wei, Hongye Yan and Lin Geng

This method will become a new development trend in subgrade structure design for high speed railways.

Abstract

Purpose

This method will become a new development trend in subgrade structure design for high speed railways.

Design/methodology/approach

This paper summarizes the structural types and design methods of subgrade bed for high speed railways in China, Japan, France, Germany, the United States and other countries based on the study and analysis of existing literature and combined with the research results and practices of high speed railway subgrade engineering at home and abroad.

Findings

It is found that in foreign countries, the layered reinforced structure is generally adopted for the subgrade bed of high speed railways, and the unified double-layer or multi-layer structure is adopted for the surface layer of subgrade bed, while the simple structure is adopted in China; in foreign countries, different inspection parameters are adopted to evaluate the compaction state of fillers according to their respective understanding and practice, while in China, compaction coefficient, subsoil coefficient and dynamic deformation modulus are adopted for such evaluation; in foreign countries, the subgrade top deformation control method, the subgrade bottom deformation control method, the subsurface fill strength control method are mainly adopted in subgrade bed structure design of high speed railways, while in China, dynamic deformation control of subgrade surface and dynamic strain control of subgrade bed bottom layer is adopted in the design. However, the cumulative deformation of subgrade caused by train cyclic vibration load is not considered in the existing design methods.

Originality/value

This paper introduces a new subgrade structure design method based on whole-process dynamics analysis that meets subgrade functional requirements and is established on the basis of the existing research at home and abroad on prediction methods for cumulative deformation of subgrade soil.

Details

Railway Sciences, vol. 2 no. 3
Type: Research Article
ISSN: 2755-0907

Keywords

Open Access
Article
Publication date: 25 April 2023

Rene Prieler, Simon Pletzer, Stefan Thusmer, Günther Schwabegger and Christoph Hochenauer

In fire resistance tests (FRTs) of building materials, a crucial criterion to pass the test procedure is to avoid the leakage of the hot flue gases caused by gaps and cracks…

Abstract

Purpose

In fire resistance tests (FRTs) of building materials, a crucial criterion to pass the test procedure is to avoid the leakage of the hot flue gases caused by gaps and cracks occurring due to the thermal exposure. The present study's aim is to calculate the deformation of a steel door, which is embedded within a wall made of bricks, and qualitatively determine the flue gas leakage.

Design/methodology/approach

A computational fluid dynamics/finite element method (CFD/FEM) coupling was introduced representing an intermediate approach between a one-way and a full two-way coupling methodology, leading to a simplified two-way coupling (STWC). In contrast to a full two way-coupling, the heat transfer through the steel door was simulated based on a one-way approach. Subsequently, the predicted temperatures at the door from the one-way simulation were used in the following CFD/FEM simulation, where the fluid flow inside and outside the furnace as well as the deformation of the door were calculated simultaneously.

Findings

The simulation showed large gaps and flue gas leakage above the door lock and at the upper edge of the door, which was in close accordance to the experiment. Furthermore, it was found that STWC predicted similar deformations compared to the one-way coupling.

Originality/value

Since two-way coupling approaches for fluid/structure interaction in fire research are computationally demanding, the number of studies is low. Only a few are dealing with the flue gas exit from rooms due to destruction of solid components. Thus, the present study is the first two-way approach dealing with flue gas leakage due to gap formation.

Details

Journal of Structural Fire Engineering, vol. 15 no. 1
Type: Research Article
ISSN: 2040-2317

Keywords

Article
Publication date: 18 July 2018

Sangho Ha, Kasin Ransikarbum, Hweeyoung Han, Daeil Kwon, Hyeonnam Kim and Namhun Kim

The purpose of this study is to mitigate the dimensional inaccuracy due to vertical curling/bending deformation of three-dimensional (3D) printed parts produced by selective laser…

Abstract

Purpose

The purpose of this study is to mitigate the dimensional inaccuracy due to vertical curling/bending deformation of three-dimensional (3D) printed parts produced by selective laser sintering (SLS) using PA12 based on dimensional compensation of the computer-aided design (CAD) model.

Design/methodology/approach

To carry out this study, specially designed features are initially produced as references, and the dimensional deviations from the vertical bending deformation of the SLS process are analyzed. Next, the deformation patterns are formulated using a polynomial regression model in the global Cartesian coordinates of the building platform. Then, the compensation algorithm is implemented and the original 3D CAD file is preprocessed with an inverse transformation of the features to compensate the deformation errors.

Findings

It was found that the 3D printed parts from the SLS process have the dimensional inaccuracy due to the vertical bending pattern of the quadratic form. By implementing the compensation algorithm, it was statistically shown to effectively reduce bending deformations of various sample parts, including the automotive components, in SLS.

Research limitations/implications

The position of samples in a batch has a direct impact on not only bending deformation but also on horizontal shape geometry error. However, the application of this algorithm is focused on the vertical bending deformation, which is estimated as a major part of dimensional inaccuracy.

Practical implications

This paper provides a practical case study with a real vehicle part. The algorithm was shown to provide a more realistic solution to the dimensional deformation of printed products, which is not manageable by simply using the constant scale factors provided by SLS 3D printer manufacturers.

Originality/value

This paper suggests that the vertical bending deformation from SLS’s 3D printed complex parts can be improved through the proposed compensation algorithm. The compensation algorithm was constructed by using the predictive regression model created from the bending deformation patterns of reference samples. The proposed compensation algorithm can be further used and applied for other complex samples without making additional reference parts.

Details

Rapid Prototyping Journal, vol. 24 no. 6
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 29 October 2021

Edwin Sallica-Leva, Fernando Henrique da Costa, Cláudio Teodoro Dos Santos, André Luiz Jardini, Jorge Vicente Lopes da Silva and João Batista Fogagnolo

This paper aims to describe the obtainment of Ti-6Al-4V parts with a hierarchical arrangement of pores by additive manufacturing, aiming at designing orthopedic implants.

Abstract

Purpose

This paper aims to describe the obtainment of Ti-6Al-4V parts with a hierarchical arrangement of pores by additive manufacturing, aiming at designing orthopedic implants.

Design/methodology/approach

The experimental methodology compares microstructural and mechanical properties of Menger pre-fractal sponges of Ti-6Al-4V alloy, manufactured by laser powder bed fusion (LPBF) and electron beam powder bed fusion (EBPBF), with three different porosity volumes. The pore arrangement followed the formation sequence of the Menger sponge, with hierarchical order from 1 to 3.

Findings

The LPBF parts presented a martensitic microstructure, while the EBPBF parts presented an α + ß microstructure, independently of its wall thickness. The LPBF parts presented higher mechanical resistance and effective stiffness than the EBPBF parts with similar porosity volume. The stiffness values of the Menger pre-fractal sponges of Ti-6Al-4V alloy, between 4 and 29 GPa, are comparable to those of the cortical bone. Furthermore, the deformation behavior presented by the Menger pre-fractal sponges of Ti-6Al-4V alloy did not follow the Gibson and Ashby model's prediction.

Originality/value

To the best of the authors' knowledge, this is the first study to obtain Menger pre-fractal sponges of Ti-6Al-4V alloy by LPBF and EBPBF. The deformation behavior of the obtained porous parts was contrasted with the Gibson and Ashby model's prediction.

Details

Rapid Prototyping Journal, vol. 28 no. 4
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 4 May 2012

Valeriy A. Komarov, Andrey V. Boldyrev, Anton S. Kuznetsov and Marina Yu. Lapteva

The purpose of this paper is to present an overview of the aircraft design problems which can be efficiently solved using a special solid finite‐element model of variable density.

Abstract

Purpose

The purpose of this paper is to present an overview of the aircraft design problems which can be efficiently solved using a special solid finite‐element model of variable density.

Design/methodology/approach

Optimization algorithms based on fully‐stressed design philosophy, sensitivity coefficients, and employing material density as a design variable provide means to generate optimal topology layouts, subject to a wide range of design constraints. A novel non‐dimensional criterion is used for assessment of load‐carrying efficiency of structures and knowledge accumulation.

Findings

Variable density model, together with non‐dimensional criterion of structural efficiency, yields a new versatile approach to a structural weight estimation at early design stages. New weight equations are used. The approach is a powerful tool for addressing complex multidisciplinary design optimization (MDO) problems such as aerodynamic load prediction taking aeroelastic deformations into account and aerodynamic‐structural design optimization of unconventional aircraft configurations.

Research limitations/implications

For accurate estimation of wing weight and deflections, the method should be tuned by regression analysis of existing aircraft to properly account for secondary structural weight.

Practical implications

The developed software tools for aeroelastic behaviour prediction and coupled aerodynamic‐structural design optimization are ready for integration into the complex MDO framework.

Originality/value

The variable density model is shown to have broad predictive opportunities for design problems at early stages of a product development.

Details

Aircraft Engineering and Aerospace Technology, vol. 84 no. 3
Type: Research Article
ISSN: 0002-2667

Keywords

1 – 10 of over 3000