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Fully formed knitting technology is a cutting-edge technology in the design and production of knitted apparel. Using this technology and its supporting design system, a new development mode of fully formed knitted apparel with double-layer structure and fake two-piece knitwear is proposed.

Based on the upper body structure feature points of human body characteristics and single-layer knitted garment prototype, a double-layer structure knitted garment pattern was established by pattern expansion method. The model was introduced into SDS-APPEX3 design system for process design, including three aspects consists: the inner vest, the outer blouse and double-layer joint part, analysis of the process and forming principle. Weaving on four-needle bed computerized flat knitting machine of MACH-2XS, through the setting of the machine parameters. Finally, a full-shaped fake two-piece knitted blouse was formed.

On the basis of single-layer knitted garment pattern, a double-layer garment pattern is constructed, and the design and weaving are completed on the four-needle bed computerized knitting machine of MACH-2XS and its supporting SDS-APPEX3 design system through the fake two-piece double-layer garment style design. The double-layer joint model is an effective reference for the construction of this kind of fake two-piece fully formed knitted clothing.

In this paper, a design and knitting method of fully formed double-layer structure fake two-piece knitted garment is proposed. The integrated knitting of fully formed double-layer structure sweater is realized for the first time, which provides ideas for the development of fully formed double-layer structure knitted clothing style and enriches the fully formed clothing style.