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The purpose of this paper is to propose an analytical model for the calculation of forces ripples in bearingless permanent magnet motor.

The model is based on a spectral modeling of the forces based on a spectral analysis of the air-gap flux density.

The proposed methodology allows the prediction of the ripples of the levitation according the design of the machine and the topology of the winding. It can be used in the design procedure of bearingless motor in order to avoid mechanical resonance of the rotor shaft.

This model cannot be used for high saturated machines.

The main originality of this paper consists in the evaluation of the field harmonics according to their sources and the contribution of the different harmonics to the force ripples. This can help the designer to focus on reducing or eliminating only the harmonics of flux density which create the force ripples.

The purpose of this paper is to handle the problem of the radial disturbance caused by rotor mass unbalance and load change in a bearingless induction motor (BIM).

The active disturbance rejection controller (ADRC) is used to replace the traditional PI controller, and a cubic interpolation method is used to fit the nonlinear function of ADRC, so as to improve the control performance. Meanwhile, a disturbance observer is applied to the suspension system, and the observed disturbance acceleration is compensated to the suspension system in the form of current; thus, the suppression of the rotor radial disturbance is realized.

The proposed method can effectively suppress the radial disturbance of the rotor, meliorate the suspension performance of the motor and enhance the anti-interference ability of the system. Besides, it has excellent dynamic and static performance.

A radial disturbance control strategy of the BIM based on improved ADRC is proposed is to suppress the radial disturbance of the rotor. The improved ADRC is to enhance the control performance of the system, and the disturbance observer is designed to observe and compensate the disturbance.

This study aims to explore the potential benefits favoring the adaptation of structural optimization techniques in the additive manufacturing (AM) of medical utilities to meet the repetitive demand for functionally precise customized orthoses. Irregularities encountered during the conventional treatment of tendon injuries can be eschewed using advanced structural simulation in design and innovative splint fabrication using 3D printing.

A customized mallet finger splint designed from 3D scans was subjected to ANSYS topological simulation comprising multi-level weight reduction to retain optimal mass (100%, 90%, 80%, 70% and 60%). A batch of the four typical 3D printing materials was chosen to conduct a comparative mechanical and thermal stress analysis, facilitating the selection of the optimal one for fabricating functionally adaptive splints. Assurance of structural safety was accomplished through the experimental validation of simulation results against the testing data set of ASTM D695 and ASTM D638 Type-1 specimens over a universal testing machine (UTM). Fused deposition modeling (FDM) 3D printing processed the optimized splint fabrication to assist evaluation of weight reduction percentage, fitting aesthetics, appearance, comfort, practicality and ventilation ease at the user end.

AM efficacy can efficiently execute the design complexity involved in the topology optimization (TO) results and introduces rehabilitation practicality into the application. Topologically optimized splint provided with favorable comfort, stiffness and strengthening features, offers ventilation ease and structural stability for customized appliances, with 30.52% lighter weight and 121.37% faster heat dissipation than unoptimized one.

The state of art multidisciplinary optimization featured with structural and material optimization attributes can deliberately meet medical necessity for performance-oriented orthotic devices.