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Article
Publication date: 14 June 2024

Jie Wu, Kang Wang, Ming Zhang, Leilei Guo, Yongpeng Shen, Mingjie Wang, Jitao Zhang and Vaclav Snasel

When solving the cogging torque of complex electromagnetic structures, such as consequent pole hybrid excitation synchronous (CPHES) machine, traditional methods have a huge…

Abstract

Purpose

When solving the cogging torque of complex electromagnetic structures, such as consequent pole hybrid excitation synchronous (CPHES) machine, traditional methods have a huge computational complexity. The notable feature of CPHES machine is the symmetric range of field-strengthening and field-weakening, but this type of machine is destined to be equipped with a complex electromagnetic structure. The purpose of this paper is to propose a hybrid analysis method to quickly and accurately solve the cogging torque of complex 3D electromagnetic structure, which is applicable to CPHES machine with different magnetic pole shapings.

Design/methodology/approach

In this paper, a hybrid method for calculating the cogging torque of CPHES machine is proposed, which considers three commonly used pole shapings. Firstly, through magnetic field analysis, the complex 3D finite element analysis (FEA) is simplified to 2D field computing. Secondly, the discretization method is used to obtain the distribution of permeance and permeance differential along the circumference of the air-gap, taking into account the effect of slots. Finally, the cogging torque of the whole motor is obtained by using the idea of modular calculation and the symmetry of the rotor structure.

Findings

This method is applicable to different pole shapings. The experimental results show that the proposed method is consistent with 3D FEA and experimental measured results, and the average calculation time is reduced from 8 h to 4 min.

Originality/value

This paper proposes a new concept for calculating cogging torque, which is a hybrid calculation of dimension reduction and discretization modules. Based on magnetic field analysis, the 3D problem is simplified into a 2D issue, reducing computational complexity. Based on the symmetry of the machine structure, a modeling method for discretized analytical models is proposed to calculate the cogging torque of the machine.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering , vol. 43 no. 5
Type: Research Article
ISSN: 0332-1649

Keywords

Article
Publication date: 30 May 2024

Baharak Hooshyarfarzin, Mostafa Abbaszadeh and Mehdi Dehghan

The main aim of the current paper is to find a numerical plan for hydraulic fracturing problem with application in extracting natural gases and oil.

Abstract

Purpose

The main aim of the current paper is to find a numerical plan for hydraulic fracturing problem with application in extracting natural gases and oil.

Design/methodology/approach

First, time discretization is accomplished via Crank-Nicolson and semi-implicit techniques. At the second step, a high-order finite element method using quadratic triangular elements is proposed to derive the spatial discretization. The efficiency and time consuming of both obtained schemes will be investigated. In addition to the popular uniform mesh refinement strategy, an adaptive mesh refinement strategy will be employed to reduce computational costs.

Findings

Numerical results show a good agreement between the two schemes as well as the efficiency of the employed techniques to capture acceptable patterns of the model. In central single-crack mode, the experimental results demonstrate that maximal values of displacements in x- and y- directions are 0.1 and 0.08, respectively. They occur around both ends of the line and sides directly next to the line where pressure takes impact. Moreover, the pressure of injected fluid almost gained its initial value, i.e. 3,000 inside and close to the notch. Further, the results for non-central single-crack mode and bifurcated crack mode are depicted. In central single-crack mode and square computational area with a uniform mesh, computational times corresponding to the numerical schemes based on the high order finite element method for spatial discretization and Crank-Nicolson as well as semi-implicit techniques for temporal discretizations are 207.19s and 97.47s, respectively, with 2,048 elements, final time T = 0.2 and time step size τ = 0.01. Also, the simulations effectively illustrate a further decrease in computational time when the method is equipped with an adaptive mesh refinement strategy. The computational cost is reduced to 4.23s when the governed model is solved with the numerical scheme based on the adaptive high order finite element method and semi-implicit technique for spatial and temporal discretizations, respectively. Similarly, in other samples, the reduction of computational cost has been shown.

Originality/value

This is the first time that the high-order finite element method is employed to solve the model investigated in the current paper.

Details

Multidiscipline Modeling in Materials and Structures, vol. 20 no. 4
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 11 June 2024

Shakeel Dilawar, Ahsan Khan, Asif Ur Rehman, Syed Zahid Husain and Syed Husain Imran Jaffery

The purpose of this study was to use bridge curvature method (BCM) to quantify stress, while multiscale modeling with adaptive coarsening predicted distortions based on…

Abstract

Purpose

The purpose of this study was to use bridge curvature method (BCM) to quantify stress, while multiscale modeling with adaptive coarsening predicted distortions based on experimentally validated models. Taguchi method and response surface method were used to optimize process parameters (energy density, hatch spacing, scanning speed and beam diameter).

Design/methodology/approach

Laser powder bed fusion (LPBF) offers significant design freedom but suffers from residual stresses due to rapid melting and solidification. This study presents a novel approach combining multiscale modeling and statistical optimization to minimize residual stress in SS316L.

Findings

Optimal parameters were identified through simulations and validated with experiments, achieving an 8% deviation. This approach significantly reduced printing costs compared to traditional trial-and-error methods. The analysis revealed a non-monotonic relationship between residual stress and energy density, with an initial increase followed by a decrease with increasing hatch spacing and scanning speed (both contributing to lower energy density). Additionally, beam diameter had a minimal impact compared to other energy density parameters.

Originality/value

This work offers a unique framework for optimizing LPBF processes by combining multiscale modeling with statistical techniques. The identified optimal parameters and insights into the individual and combined effects of energy density parameters provide valuable guidance for mitigating residual stress in SS316L, leading to improved part quality and performance.

Details

Rapid Prototyping Journal, vol. 30 no. 6
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 2 August 2024

Yang Liu, Yuefan Hu, Dongxiang Xie, Yongjie Zhang and Jianqiang Chen

The paper aims to propose a generation approach for unstructured surface mesh to speed up mesh generation.

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Abstract

Purpose

The paper aims to propose a generation approach for unstructured surface mesh to speed up mesh generation.

Design/methodology/approach

The paper proposes a lightweight interactive generation approach for unstructured surface mesh and presents several key technologies to support this approach.

Findings

The experimental results show that the proposed approach is feasible for unstructured meshes and it can accelerate the mesh generation process.

Research limitations/implications

More geometric defects should be covered, and more convenient and efficient interactive means need to be provided.

Practical implications

The proposed approach and key technologies are implemented in NNW-GridStar.UG, which is the unstructured version of the mesh generation software of National Numerical Windtunnel (NNW).

Originality/value

This paper proposes a lightweight interactive approach for unstructured surface mesh generation, which can speed up mesh generation.

Details

Engineering Computations, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 26 August 2024

Elie Hachem, Abhijeet Vishwasrao, Maxime Renault, Jonathan Viquerat and P. Meliga

The premise of this research is that the coupling of reinforcement learning algorithms and computational dynamics can be used to design efficient control strategies and to improve…

Abstract

Purpose

The premise of this research is that the coupling of reinforcement learning algorithms and computational dynamics can be used to design efficient control strategies and to improve the cooling of hot components by quenching, a process that is classically carried out based on professional experience and trial-error methods. Feasibility and relevance are assessed on various 2-D numerical experiments involving boiling problems simulated by a phase change model. The purpose of this study is then to integrate reinforcement learning with boiling modeling involving phase change to optimize the cooling process during quenching.

Design/methodology/approach

The proposed approach couples two state-of-the-art in-house models: a single-step proximal policy optimization (PPO) deep reinforcement learning (DRL) algorithm (for data-driven selection of control parameters) and an in-house stabilized finite elements environment combining variational multi-scale (VMS) modeling of the governing equations, immerse volume method and multi-component anisotropic mesh adaptation (to compute the numerical reward used by the DRL agent to learn), that simulates boiling after a phase change model formulated after pseudo-compressible Navier–Stokes and heat equations.

Findings

Relevance of the proposed methodology is illustrated by controlling natural convection in a closed cavity with aspect ratio 4:1, for which DRL alleviates the flow-induced enhancement of heat transfer by approximately 20%. Regarding quenching applications, the DRL algorithm finds optimal insertion angles that adequately homogenize the temperature distribution in both simple and complex 2-D workpiece geometries, and improve over simpler trial-and-error strategies classically used in the quenching industry.

Originality/value

To the best of the authors’ knowledge, this constitutes the first attempt to achieve DRL-based control of complex heat and mass transfer processes involving boiling. The obtained results have important implications for the quenching cooling flows widely used to achieve the desired microstructure and material properties of steel, and for which differential cooling in various zones of the quenched component will yield irregular residual stresses that can affect the serviceability of critical machinery in sensitive industries.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 34 no. 8
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 10 July 2024

Mohammad Ghalambaz, Mikhail A. Sheremet, Mohammed Arshad Khan, Zehba Raizah and Jana Shafi

This study aims to explore the evolving field of physics-informed neural networks (PINNs) through an analysis of 996 records retrieved from the Web of Science (WoS) database from…

Abstract

Purpose

This study aims to explore the evolving field of physics-informed neural networks (PINNs) through an analysis of 996 records retrieved from the Web of Science (WoS) database from 2019 to 2022.

Design/methodology/approach

WoS database was analyzed for PINNs using an inhouse python code. The author’s collaborations, most contributing institutes, countries and journals were identified. The trends and application categories were also analyzed.

Findings

The papers were classified into seven key domains: Fluid Dynamics and computational fluid dynamics (CFD); Mechanics and Material Science; Electromagnetism and Wave Propagation; Biomedical Engineering and Biophysics; Quantum Mechanics and Physics; Renewable Energy and Power Systems; and Astrophysics and Cosmology. Fluid Dynamics and CFD emerged as the primary focus, accounting for 69.3% of total publications and witnessing exponential growth from 22 papers in 2019 to 366 in 2022. Mechanics and Material Science followed, with an impressive growth trajectory from 3 to 65 papers within the same period. The study also underscored the rising interest in PINNs across diverse fields such as Biomedical Engineering and Biophysics, and Renewable Energy and Power Systems. Furthermore, the focus of the most active countries within each application category was examined, revealing, for instance, the USA’s significant contribution to Fluid Dynamics and CFD with 319 papers and to Mechanics and Material Science with 66 papers.

Originality/value

This analysis illuminates the rapidly expanding role of PINNs in tackling complex scientific problems and highlights its potential for future research across diverse domains.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 34 no. 8
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 24 September 2024

Panagiota Polydoropoulou, Leonardo Cosma, George Labeas, Dionysios Markatos, Rosario Dotoli and Francesca Felline

This paper aims to use two different numerical approaches to simulate the induction welding process for a hybrid thermoplastic material, and the results have been validated…

Abstract

Purpose

This paper aims to use two different numerical approaches to simulate the induction welding process for a hybrid thermoplastic material, and the results have been validated experimentally.

Design/methodology/approach

The first approach used a numerical model that combines electromagnetism, heat transfer and solid mechanics in the same numerical environment using Hexagon Marc software. Simultaneously, a computationally efficient approach combined steady-state electromagnetism results at specific intervals in the Ansys EM suite with heat transfer and solid mechanics in Ansys Workbench.

Findings

The results from both numerical approaches showed a strong correlation with the experimental findings.

Originality/value

The current research offers valuable insights into enhancing induction welding procedures within the aerospace industry, as well as across broader industrial applications. The synergistic combination of numerical simulations and experimental validation served as a robust framework for future research endeavors aimed at enhancing the efficiency, reliability and quality of thermoplastic welding techniques.

Details

Aircraft Engineering and Aerospace Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 25 December 2023

Umair Khan, William Pao, Karl Ezra Salgado Pilario, Nabihah Sallih and Muhammad Rehan Khan

Identifying the flow regime is a prerequisite for accurately modeling two-phase flow. This paper aims to introduce a comprehensive data-driven workflow for flow regime…

119

Abstract

Purpose

Identifying the flow regime is a prerequisite for accurately modeling two-phase flow. This paper aims to introduce a comprehensive data-driven workflow for flow regime identification.

Design/methodology/approach

A numerical two-phase flow model was validated against experimental data and was used to generate dynamic pressure signals for three different flow regimes. First, four distinct methods were used for feature extraction: discrete wavelet transform (DWT), empirical mode decomposition, power spectral density and the time series analysis method. Kernel Fisher discriminant analysis (KFDA) was used to simultaneously perform dimensionality reduction and machine learning (ML) classification for each set of features. Finally, the Shapley additive explanations (SHAP) method was applied to make the workflow explainable.

Findings

The results highlighted that the DWT + KFDA method exhibited the highest testing and training accuracy at 95.2% and 88.8%, respectively. Results also include a virtual flow regime map to facilitate the visualization of features in two dimension. Finally, SHAP analysis showed that minimum and maximum values extracted at the fourth and second signal decomposition levels of DWT are the best flow-distinguishing features.

Practical implications

This workflow can be applied to opaque pipes fitted with pressure sensors to achieve flow assurance and automatic monitoring of two-phase flow occurring in many process industries.

Originality/value

This paper presents a novel flow regime identification method by fusing dynamic pressure measurements with ML techniques. The authors’ novel DWT + KFDA method demonstrates superior performance for flow regime identification with explainability.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 34 no. 8
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 8 July 2024

Sergey Lupuleac and Tatiana Pogarskaia

The purpose of the current study is development of effective and fast algorithm for optimization the arrangement of temporary fasteners during aircraft assembly.

Abstract

Purpose

The purpose of the current study is development of effective and fast algorithm for optimization the arrangement of temporary fasteners during aircraft assembly.

Design/methodology/approach

Combinatorial nature, uncertain input data, sensitivity to mechanical properties and geometric tolerances are the specific features of the fastening optimization problem. These characteristics make the problem-solving by standard methods very resource-intensive because the calculation of the objective function requires multiple solution of contact problems. The work provides an extended description of the geodesic algorithm (GA) which is a novel non-iterative optimization approach avoiding multiple objective function calculations.

Findings

The GA makes it possible to optimize the arrangement of temporary fasteners during the different stages of the assembly process. The objective functions for the optimization are number of installed fasteners and quality of contact between joined parts. The mentioned properties of the GA also make it possible to introduce an automatic procedure for optimizing fastener arrangement into everyday practice of aircraft manufacturing.

Practical implications

The algorithm has been applied to optimization of the assembly process in Airbus company.

Originality/value

Performance of the GA is orders of magnitude greater than standard optimization algorithms while maintaining the quality of results. The use of the assembly process specifics is the main limitation of the GA, because it cannot be automatically applied to optimization problems in other areas. High speed of work and quality of the results make it possible to use it for real optimization problems on assembly line in the production of commercial airliners.

Details

Robotic Intelligence and Automation, vol. 44 no. 4
Type: Research Article
ISSN: 2754-6969

Keywords

Article
Publication date: 18 April 2024

Stefano Costa, Eugenio Costamagna and Paolo Di Barba

A novel method for modelling permanent magnets is investigated based on numerical approximations with rational functions. This study aims to introduce the AAA algorithm and other…

Abstract

Purpose

A novel method for modelling permanent magnets is investigated based on numerical approximations with rational functions. This study aims to introduce the AAA algorithm and other recently developed, cutting-edge mathematical tools, which provide outstandingly fast and accurate numerical computation of potentials and vector fields.

Design/methodology/approach

First, the AAA algorithm is briefly introduced along with its main variants and other advanced mathematical tools involved in the modelling. Then, the analysis of a circular Halbach array with a one-pole pair is carried out by means of the AAA-least squares method, focusing on vector potential and flux density in the bore and validating results by means of classic finite element software. Finally, the investigation is completed by a finite difference analysis.

Findings

AAA methods for field analysis prove to be strikingly fast and accurate. Results are in excellent agreement with those provided by the finite element model, and the very good agreement with those from finite differences suggests future improvements. They are also easy programming; the MATLAB code is less than 200 lines. This indicates they can provide an effective tool for rapid analysis.

Research limitations/implications

AAA methods in magnetostatics are novel, but their extension to analogous physical problems seems straightforward. Being a meshless method, it is unlikely that local non-linearities can be considered. An aspect of particular interest, left for future research, is the capability of handling inhomogeneous domains, i.e. solving general interface problems.

Originality/value

The authors use cutting-edge mathematical tools for the modelling of complex physical objects in magnetostatics.

Details

COMPEL - The international journal for computation and mathematics in electrical and electronic engineering , vol. 43 no. 3
Type: Research Article
ISSN: 0332-1649

Keywords

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