SMED 4.0: a development of single minute exchange of die in the era of Industry 4.0 technologies to improve sustainability
Journal of Manufacturing Technology Management
ISSN: 1741-038X
Article publication date: 19 March 2024
Issue publication date: 18 April 2024
Abstract
Purpose
This paper recommends a method entitled “SMED 4.0” as a development of conventional single minute exchange of die (SMED) to avoid defect occurrence during production and improve sustainability, besides reducing setup time.
Design/methodology/approach
The method builds upon an extensive literature review and in-depth explorative research in SMED and zero defect manufacturing (ZDM). SMED 4.0 incorporates an evolutionary stage that employs predict-prevent strategies using Industry 4.0 technologies including the Internet of Things (IoT) and machine learning (ML) algorithms.
Findings
It presents the applicability of the proposed approach in (1) identifying the triple bottom line (TBL) criteria, which are affected by defects; (2) predicting the time of defect occurrence if any; (3) preventing defective products by performing online setting on machines during production as needed; (4) maintaining the desired quality of the product during the production and (5) improving TBL sustainability in manufacturing processes.
Originality/value
The extended view of SMED 4.0 in this research, as well as its analytical approach, helps practitioners develop their SMED approaches in a more holistic way. The practical application of SMED 4.0 is illustrated by implementing it in a real-life manufacturing case.
Keywords
Citation
Khakpour, R., Ebrahimi, A. and Seyed-Hosseini, S.-M. (2024), "SMED 4.0: a development of single minute exchange of die in the era of Industry 4.0 technologies to improve sustainability", Journal of Manufacturing Technology Management, Vol. 35 No. 3, pp. 568-589. https://doi.org/10.1108/JMTM-08-2023-0333
Publisher
:Emerald Publishing Limited
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