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A set of constitutive functions for dried body to predict entire deformation process of ceramic products during firing

Seishiro Matsubara (Department of Civil Engineering, Tohoku University, Sendai, Japan)
Kenjiro Tarada (International Institute of Disaster Science, Tohoku University, Sendai, Japan)
Takaya Kobayashi (Mechanical Design & Analysis Corporation, Chofu, Japan)
Toshiyuki Saitou (Advanced Technology Laboratory, LIXIL Corporation, Kouto-ku, Japan)
Manabu Umeda (R&D Advanced Technology Research Center, LIXIL Corporation, Kouto-ku, Japan)
Yasuko Mihara (Mechanical Design & Analysis Corporation, Chouhu, Japan)
Kai Oide (Mechanical Design & Analysis Corporation, Chouhu, Japan)
Hiroto Shin (LWTJ, LIXIL Corporation, Tokoname, Japan)
Yasuhiro Katsuda (LWTJ Quality Assurance Department, LIXIL Corporation, Tokoname, Japan)

Engineering Computations

ISSN: 0264-4401

Publication date: 6 November 2017

Abstract

Purpose

The purpose of this paper is to propose a set of constitutive functions for dried bodies for accurate prediction of the entire deformation process of ceramic products during firing and to present relevant methods for determining their coefficients from a series of respective thermo-mechanical analysis (TMA) tests.

Design/methodology/approach

The function forms of the sintering-induced strain rate, viscoplastic multiplier and elastic modulus are formulated in order with reference to empirical data of relative densities. Separate TMA tests are conducted to identify their coefficients, while a stairway thermal cycle test is carried out to identify the parameters in the densification rate. Then, various finite element analyses (FEA) are performed for accuracy confirmation.

Findings

The performances of the present constitutive functions along with the identified material parameters were validated in comparison with the relevant test results. It has then been confirmed that these functions enable us to some extent to accurately estimate the non-mechanical and mechanical deformations of dried bodies during firing. Also, by performing FEA of an actual sanitary ware product, the applicability and capability of the proposed set of constitutive functions could be demonstrated.

Practical implications

The present methodology with the proposed constitutive functions is a simple, but reliable and practical approach for simulating the deformation process of arbitrary ceramic products subjected to firing and applicable for practical applications in various engineering fields.

Originality/value

The constitutive functions of the viscoplastic multiplier and elastic modulus, which enable us to properly characterize the mechanical behavior of dried bodies subjected to firing, are originally formulated in analogy with that of the sintering-induced strain.

Keywords

Citation

Matsubara, S., Tarada, K., Kobayashi, T., Saitou, T., Umeda, M., Mihara, Y., Oide, K., Shin, H. and Katsuda, Y. (2017), "A set of constitutive functions for dried body to predict entire deformation process of ceramic products during firing", Engineering Computations, Vol. 34 No. 8, pp. 2668-2697. https://doi.org/10.1108/EC-12-2016-0444

Publisher

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Emerald Publishing Limited

Copyright © 2017, Emerald Publishing Limited