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Article
Publication date: 12 June 2017

Chuanping Zhang, Fei Yu, Honggang Duan and Yuan Chen

The purpose of this paper is to design a glass handling robot and conduct a finite element analysis and structural optimization to solve the automation handling problem of…

Abstract

Purpose

The purpose of this paper is to design a glass handling robot and conduct a finite element analysis and structural optimization to solve the automation handling problem of large-scale glass production line and aiming at the phenomenon that the vibration of robot manipulator may result in breakage of glass products, especially the fragile chemical or medical glassware. Making modal analysis for the robot is to determine its natural frequencies and vibration modes and lay a foundation for the transient analysis to study the vibration shock response of the robot during its start-up and emergency stop operation.

Design/methodology/approach

First, a 3D model of the robot is established according to the requirements of the production field and a finite element model is built on the basis of the 3D model. Then the modal and transient analyses of the robot are carried out according to the fact that the maximum vibration impact of the robot usually appears at the start and emergency stop.

Findings

The structure of the robot is improved according to the results of finite element analysis. The dynamic analysis results show that the improved robot’s ability to resist deformation under the impact of vibration shock is enhanced, and the robot can operate smoothly and meet the requirements of design in industrial environments.

Originality/value

The research results avoided the damage caused by the vibration and improved the service life of the robot, providing a foundation for the structural design and mass production of the glass handling robot.

Details

International Journal of Structural Integrity, vol. 8 no. 3
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 4 September 2019

Leticia Col Debella, Carolina Castro Cittadin, Marcos Arndt and Roberto Dalledone Machado

This paper aims to present an adaptive approach of the generalized finite element method (GFEM) for transient dynamic analysis of bars and trusses. The adaptive GFEM, previously…

Abstract

Purpose

This paper aims to present an adaptive approach of the generalized finite element method (GFEM) for transient dynamic analysis of bars and trusses. The adaptive GFEM, previously proposed for free vibration analysis, is used with the modal superposition method to obtain precise time-history responses.

Design/methodology/approach

The adaptive GFEM is applied to the transient analysis of bars and trusses. To increase the precision of the results and computational efficiency, the modal matrix is responsible for the decoupling of the dynamic equilibrium equations in the modal superposition method, which is used with only the presence of the problem’s most preponderant modes of vibration. These modes of vibration are identified by a proposed coefficient capable of indicating the influence of each mode on the transient response.

Findings

The proposed approach leads to more accurate results of displacement, velocity and acceleration when compared to the traditional finite element method.

Originality/value

In this paper, the application of the adaptive GFEM to the transient analysis of bars and trusses is presented for the first time. A methodology of identification of the preponderant modes to be retained in the modal matrix is proposed to improve the quality of the solution. The examples showed that the method has a strong potential to solve dynamic analysis problems, as the approach had already proved to be efficient in the modal analysis of different framed structures. A simple way to perform h-refinement of truss elements to obtain reference solutions for dynamic problems is also proposed.

Details

Engineering Computations, vol. 37 no. 3
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 1 June 1992

R. RAMAKRISHNAN, ALLAN R. WIETING and EARL A. THORNTON

An adaptive mesh refinement procedure that uses nodeless variables and quadratic interpolation functions is presented for analysing transient thermal problems. A temperature based…

Abstract

An adaptive mesh refinement procedure that uses nodeless variables and quadratic interpolation functions is presented for analysing transient thermal problems. A temperature based finite element scheme with Crank‐Nicolson time marching is used to obtain the thermal solution. The strategies used for mesh adaptation, computing refinement indicators, and time marching are described. Examples in one and two dimensions are presented and comparisons are made with exact solutions. The effectiveness of this procedure for transient thermal analysis is reflected in good solution accuracy, reduction in number of elements used, and computational efficiency.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 2 no. 6
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 1 February 1997

A. Dutta and C.V. Ramakrishnan

Presents a method of obtaining an optimal mesh in the finite element analysis of two‐dimensional linear elastodynamic problems under transient dynamic loading, which is based on a…

Abstract

Presents a method of obtaining an optimal mesh in the finite element analysis of two‐dimensional linear elastodynamic problems under transient dynamic loading, which is based on a generalization of the Z‐Z criterion for discretization error estimation for time‐dependent problems. The optimal mesh limits the error due to discretization within a prescribed value, and studies of all other possible errors involved in finite element transient dynamic analysis are carried out systematically. Also proposes methods to study and limit the modal truncation error. Numerous examples show the capabilities of the proposed methods and the importance of the optimal mesh and modal truncation error in finite element transient dynamic analysis.

Details

Engineering Computations, vol. 14 no. 1
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 25 January 2019

Lingyan He, Lingjiu Zhou, Soo-Hwang Ahn, Zhengwei Wang, Yusuke Nakahara and Sadao Kurosawa

The gaps between runner and nearby structures play an important role in the dynamic response of runner, especially for pump-turbines. This paper aims to evaluate the gap influence…

Abstract

Purpose

The gaps between runner and nearby structures play an important role in the dynamic response of runner, especially for pump-turbines. This paper aims to evaluate the gap influence on the added mass and dynamic stress of pump-turbine runner and provide an improved method to predict the resonance of runner.

Design/methodology/approach

Acoustic-structural coupling method was used to evaluate the added mass factors of a reduced scale pump-turbine with different axial and radial gap size between runner and nearby rigid walls. Improved one-way fluid-structural interaction (FSI) simulation was used to calculate the dynamic stress of the runner, which takes into account fluid added mass effect. The time-dependent hydraulic forces on the runner surfaces that were obtained from unsteady CFD simulation were transferred to the runner structure as a boundary condition, by using mesh-matching algorithm at the FSI surfaces.

Findings

The results show that the added mass factors increase as the gap size decreases. The axial gaps have greater influence on the added mass factors for the in-phase (IP) modes than the counter-phase (CP) and crown-dominant (CD) modes, while the CP and CD modes are very sensitive to the radial gaps. The largest added mass factor is observed in (2 + 4)ND-CP mode (resonance mode). The results reveal that the transient structural dynamic stress analysis, with the consideration of gaps and fluid added mass, can accurately predict the resonance phenomenon. Resonance curve of the pump-turbine has been obtained which agrees well with the test result. The gap fluid has great influence on the resonance condition, while for non-resonance operating points, the effect of gaps on the dynamic stress amplitude is quite small.

Originality/value

This paper provides an accurate method to analyze the dynamic response during runner design stage for safety assessment. The resonance curve prediction has more significance than previous methods which predict the resonance of runner by modal or harmonic analysis.

Details

Engineering Computations, vol. 36 no. 2
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 2 May 2024

Tudor George Alexandru, Diana Popescu, Stochioiu Constantin and Florin Baciu

The purpose of this study is to investigate the thermoforming process of 3D-printed parts made from polylactic acid (PLA) and explore its application in producing wrist-hand…

Abstract

Purpose

The purpose of this study is to investigate the thermoforming process of 3D-printed parts made from polylactic acid (PLA) and explore its application in producing wrist-hand orthoses. These orthoses were 3D printed flat, heated and molded to fit the patient’s hand. The advantages of such an approach include reduced production time and cost.

Design/methodology/approach

The study used both experimental and numerical methods to analyze the thermoforming process of PLA parts. Thermal and mechanical characteristics were determined at different temperatures and infill densities. An equivalent material model that considers infill within a print is proposed. Its practical use was proven using a coupled finite-element analysis model. The simulation strategy enabled a comparative analysis of the thermoforming behavior of orthoses with two designs by considering the combined impact of natural convection cooling and imposed structural loads.

Findings

The experimental results indicated that at 27°C and 35°C, the tensile specimens exhibited brittle failure irrespective of the infill density, whereas ductile behavior was observed at 45°C, 50°C and 55°C. The thermal conductivity of the material was found to be linearly related to the temperature of the specimen. Orthoses with circular open pockets required more time to complete the thermoforming process than those with hexagonal pockets. Hexagonal cutouts have a lower peak stress owing to the reduced reaction forces, resulting in a smoother thermoforming process.

Originality/value

This study contributes to the existing literature by specifically focusing on the thermoforming process of 3D-printed parts made from PLA. Experimental tests were conducted to gather thermal and mechanical data on specimens with two infill densities, and a finite-element model was developed to address the thermoforming process. These findings were applied to a comparative analysis of 3D-printed thermoformed wrist-hand orthoses that included open pockets with different designs, demonstrating the practical implications of this study’s outcomes.

Details

Rapid Prototyping Journal, vol. 30 no. 5
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 24 August 2021

Yong-Hua Li, Chi Zhang, Hao Yin, Yang Cao and Xiaoning Bai

This paper proposes an improved fatigue life analysis method for optimal design of electric multiple units (EMU) gear, which aims at defects of traditional Miner fatigue…

169

Abstract

Purpose

This paper proposes an improved fatigue life analysis method for optimal design of electric multiple units (EMU) gear, which aims at defects of traditional Miner fatigue cumulative damage theory.

Design/methodology/approach

A fatigue life analysis method by modifying SN curve and considering material difference is presented, which improves the fatigue life of EMU gear based on shape modification optimization. A corrected method for stress amplitude, average stress and SN curve is proposed, which considers low stress cycle, material difference and other factors. The fatigue life prediction of EMU gear is carried out by corrected SN curve and transient dynamic analysis. Moreover, the gear modification technology combined with intelligent optimization method is adopted to investigate the approach of fatigue life analysis and improvement.

Findings

The results show that it is more corresponded to engineering practice by using the improved fatigue life analysis method than the traditional method. The function of stress and modification amount established by response surface method meets the requirement of precision. The fatigue life of EMU gear based on the intelligent algorithm for seeking the optimal modification amount is significantly improved compared with that before the modification.

Originality/value

The traditional fatigue life analysis method does not consider the influence of working condition and material. The life prediction results by using the method proposed in this paper are more accurate and ensure the safety of the people in the EMU. At the same time, the combination of intelligent algorithm and gear modification can improve the fatigue life of gear on the basis of accurate prediction, which is of great significance to the portability of EMU maintenance.

Details

International Journal of Structural Integrity, vol. 12 no. 5
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 1 March 1989

Mallikarjuna and Tarun Kant

A C° continuous finite element higher‐order displacement model is developed for the dynamic analysis of laminated composite plates. The displacement model accounts for non‐linear…

Abstract

A C° continuous finite element higher‐order displacement model is developed for the dynamic analysis of laminated composite plates. The displacement model accounts for non‐linear distribution of inplane displacement components through the plate thickness and the theory requires no shear correction coefficients. Explicit time marching schemes are adopted for integration of the dynamic equilibrium equation and a diagonal ‘lumped’ mass matrix is employed with a special procedure applicable to Lagrangian parabolic isoparametric elements. The parametric effects of the time step, finite element mesh, lamination scheme and orthotropy on the transient response are investigated. The effect of the coupling on the transient response is also investigated. Numerical results for deflections and stresses are presented for rectangular plates under various boundary conditions and loadings and compared with results from other sources.

Details

Engineering Computations, vol. 6 no. 3
Type: Research Article
ISSN: 0264-4401

Article
Publication date: 9 April 2018

Qiang Liu, Shun-Peng Zhu, Zheng-Yong Yu and Ran Ding

Transport is an integral part of the nuclear fuel cycle. The procedures employed are designed and conducted to ensure the public and environment protection both routinely and when…

118

Abstract

Purpose

Transport is an integral part of the nuclear fuel cycle. The procedures employed are designed and conducted to ensure the public and environment protection both routinely and when transport accidents occur. According to this, the purpose of this paper is to focus on a coupled thermal-drop impact analysis-based safety assessment of a nuclear fuel cask.

Design/methodology/approach

For the cask, high altitude falling and fire accidents are the two most serious accidents during its transportation. In this paper, a sequentially coupled thermal-drop impact analysis is performed by using a nuclear fuel cask model for safety assessment. High altitude falling and fire accidents of the nuclear fuel cask were conducted by using finite element simulations for coupled thermal-drop impact analysis.

Findings

Results showed that the cask can withstand a drop test and survive a fire of 800°C for 30 minutes. In addition, an improved design is explored and evaluated, which provides a reference for structural design and safety assessment of nuclear fuel casks.

Originality/value

A coupled thermal-drop impact analysis-based safety assessment procedure is developed for the nuclear fuel cask.

Details

International Journal of Structural Integrity, vol. 9 no. 2
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 8 July 2022

Da Teng, Yun-Wen Feng, Jun-Yu Chen and Cheng Lu

The purpose of this paper is to briefly summarize and review the theories and methods of complex structures’ dynamic reliability. Complex structures are usually assembled from…

Abstract

Purpose

The purpose of this paper is to briefly summarize and review the theories and methods of complex structures’ dynamic reliability. Complex structures are usually assembled from multiple components and subjected to time-varying loads of aerodynamic, structural, thermal and other physical fields; its reliability analysis is of great significance to ensure the safe operation of large-scale equipment such as aviation and machinery.

Design/methodology/approach

In this paper for the single-objective dynamic reliability analysis of complex structures, the calculation can be categorized into Monte Carlo (MC), outcrossing rate, envelope functions and extreme value methods. The series-parallel and expansion methods, multi-extremum surrogate models and decomposed-coordinated surrogate models are summarized for the multiobjective dynamic reliability analysis of complex structures.

Findings

The numerical complex compound function and turbine blisk are used as examples to illustrate the performance of single-objective and multiobjective dynamic reliability analysis methods. Then the future development direction of dynamic reliability analysis of complex structures is prospected.

Originality/value

The paper provides a useful reference for further theoretical research and engineering application.

Details

International Journal of Structural Integrity, vol. 13 no. 5
Type: Research Article
ISSN: 1757-9864

Keywords

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