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Article
Publication date: 8 August 2019

Chunyang Wang, Moghtada Mobedi and Fujio Kuwahara

The purpose of this study is to validate whether the local thermal equilibrium for unsteady state is an appropriate assumption for the porous media with closed pores. It also…

Abstract

Purpose

The purpose of this study is to validate whether the local thermal equilibrium for unsteady state is an appropriate assumption for the porous media with closed pores. It also compares the transient temperatures between the pore scale and volume averaged approaches to prove that the volume averaged method is an appropriate technique for the heat transfer in closed-cell porous media. The interfacial heat transfer coefficient for the closed-cell porous media is also discussed in details.

Design/methodology/approach

The governing equations for the pore scale and continuum domains are given. They are solved numerically for the pore scale and volume-averaged domains. The results are compared and discussion was done. The performed discussions and explanations are supported with figure and graphics.

Findings

A local thermal non-equilibrium exits for the closed-cell porous media in which voids are filled with water during the unsteady heat transfer process. Local thermal non-equilibrium condition exists in the cells under high temperature gradient and it disappears when the heat transfer process becomes steady-state. Although a local thermal equilibrium exists in the porous media in which the voids are filled with air, a finite value for heat transfer coefficient is found. The thermal diffusivity of air and solid phase are close to each other and hence a local thermal equilibrium exists.

Research limitations/implications

The study is done only for the closed-cell porous media and for Rayleigh number till 105. Two common working fluids as water and air are considered.

Practical implications

There are many applications of porous media with closed pores particularly in the industry, such as the closed-cell metal foam or the closed cells in porous materials such as foods and plastic-based insulation material. The obtained results are important for transient heat transfer in closed-cell porous materials.

Social implications

The obtained results are important from the transient application of heat transfer in the closed-cell material existing in nature and industry.

Originality/value

The authors’ literature survey shows that it is the first time the closed-cell porous media is discussed from local thermal non-equilibrium point of view and it is proved that the local thermal non-equilibrium can exist in the closed-cell porous media. Hence, two equations as solid and fluid equations should be used for unsteady heat transfer in a closed-cell porous medium.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 29 no. 8
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 20 December 2021

Chunyang Wang, Xinghua Zheng, Ting Zhang, Haisheng Chen and Moghtada Mobedi

The purpose of this study is to investigate the applicability of volume average which is extensively used for analyzing the heat and fluid flow (both for single-phase and…

Abstract

Purpose

The purpose of this study is to investigate the applicability of volume average which is extensively used for analyzing the heat and fluid flow (both for single-phase and solid/liquid-phase change) in a closed cell porous medium numerically.

Design/methodology/approach

Heat conduction equations for the solid frame and fluid (or phase change material) are solved for pore scale and volume average approaches. The study mainly focuses on the effect of porosity and the number of porous media unit cell on the agreement between the results of the pore scale and volume average approaches.

Findings

It is observed for the lowest porosity values such as 0.3 and the number of porous media unit cell as 4 in heat transfer direction, the results between two approaches may be questionable for the single-phase fluid. By increasing the number of porous media unit cell in heat transfer direction, the agreement between two approaches becomes better. In general, for high porosity values (such as 0.9) the agreement between the results of two approaches is in the acceptable range both for single-phase and solid/liquid-phase change. Two charts on the applicability of volume average method for single-phase and solid/liquid-phase change are presented.

Originality/value

The authors’ literature survey shows that it is the first time the applicability of volume average which is extensively used for analyzing the heat and fluid flow in a closed cell porous medium is investigated numerically.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 32 no. 8
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 7 August 2020

Lukas Englert, Stefan Dietrich and Pascal Pinter

The purpose of this paper is to understand the relationship between defect properties and the tool path used for generating additively manufactured parts. The correlation between…

Abstract

Purpose

The purpose of this paper is to understand the relationship between defect properties and the tool path used for generating additively manufactured parts. The correlation between processing strategy and porosity architecture is one of the key aspects for a precise understanding of defect formation and possibilities for defect reduction.

Design/methodology/approach

The authors present a new combined geometry, processing path and porosity analysis procedure based on the use of x-ray computed micro tomography image data and numerical control programming code. The procedure allows for a covisualisation of the track of the respective processing head with the three-dimensional microstructure data.

Findings

The presented method yields statistical results about defect distribution and morphologies introduced by the respective process characteristics in parts. The functionality of the proposed procedure is demonstrated on an aluminum (AlSi10Mg) and a polylactide test sample to show the additional insight found for both additive manufacturing processes and the resulting microstructural properties.

Originality/value

The novelty of this paper is the analysis of the porosity with respect to the underlying additive process zone and the sample geometry.

Article
Publication date: 24 September 2021

Hyeon-Tae Im, Hyun-Su Kang, Hyeon-Goo Kang, Hyo Kyu Kim, Jun Choi, Ki Beom Park, Taeg Woo Lee, Chan Bin Mo and Hyung-Ki Park

The purpose of this paper is to examine the effect of internal pores on the tensile properties of a Co–Cr–Mo alloy fabricated by selective laser melting (SLM).

Abstract

Purpose

The purpose of this paper is to examine the effect of internal pores on the tensile properties of a Co–Cr–Mo alloy fabricated by selective laser melting (SLM).

Design/methodology/approach

The size and volume fraction of pores were controlled through high temperature annealing (HTA) and hot isostatic pressing (HIP).

Findings

After HTA, the size and fraction of pores decreased compared with the as-built SLM sample, and no pores were observed after HIP. Tensile tests of the HTA and HIP samples showed nearly similar tensile deformation behavior. From the results, the authors found that the size of the internal pores formed in the SLM process had little effect on the tensile properties. The as-built SLM sample had less elongation than the HTA and HIP samples, which would not the effect of porosity, but rather the effect of the residual stress and the retained ε phase after the SLM process.

Originality/value

Although pores are a main factor that influence the mechanical properties, the effect of pores on the tensile properties of Co–Cr–Mo alloys fabricated by SLM has not been studied. Therefore, in this study, the effect of pores on the tensile properties of a Co–Cr–Mo alloy fabricated by SLM was studied.

Details

Rapid Prototyping Journal, vol. 28 no. 2
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 4 April 2024

Dong Li, Yu Zhou, Zhan-Wei Cao, Xin Chen and Jia-Peng Dai

This paper aims to establish a lattice Boltzmann (LB) method for solid-liquid phase transition (SLPT) from the pore scale to the representative elementary volume (REV) scale. By…

Abstract

Purpose

This paper aims to establish a lattice Boltzmann (LB) method for solid-liquid phase transition (SLPT) from the pore scale to the representative elementary volume (REV) scale. By applying this method, detailed information about heat transfer and phase change processes within the pores can be obtained, while also enabling the calculation of larger-scale SLPT problems, such as shell-and-tube phase change heat storage systems.

Design/methodology/approach

Three-dimensional (3D) pore-scale enthalpy-based LB model is developed. The computational input parameters at the REV scale are derived from calculations at the pore scale, ensuring consistency between the two scales. The approaches to reconstruct the 3D porous structure and determine the REV of metal foam were discussed. The implementation of conjugate heat transfer between the solid matrix and the solid−liquid phase change material (SLPCM) for the proposed model is developed. A simple REV-scale LB model under the local thermal nonequilibrium condition is presented. The method of bridging the gap between the pore-scale and REV-scale enthalpy-based LB models by the REV is given.

Findings

This coupled method facilitates detailed simulations of flow, heat transfer and phase change within pores. The approach holds promise for multiscale calculations in latent heat storage devices with porous structures. The SLPT of the heat sinks for electronic device thermal control was simulated as a case, demonstrating the efficiency of the present models in designing and optimizing SLPT devices.

Originality/value

A coupled pore-scale and REV-scale LB method as a numerical tool for investigating phase change in porous materials was developed. This innovative approach allows for the capture of details within pores while addressing computations over a large domain. The LB method for simulating SLPT from the pore scale to the REV scale was given. The proposed method addresses the conjugate heat transfer between the SLPCM and the solid matrix in the enthalpy-based LB model.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 7 January 2021

Saba Gharehdash, Bre-Anne Louise Sainsbury, Milad Barzegar, Igor B. Palymskiy and Pavel A. Fomin

This research study aims to develop regular cylindrical pore network models (RCPNMs) to calculate topology and geometry properties of explosively created fractures along with…

253

Abstract

Purpose

This research study aims to develop regular cylindrical pore network models (RCPNMs) to calculate topology and geometry properties of explosively created fractures along with their resulting hydraulic permeability. The focus of the investigation is to define a method that generates a valid geometric and topologic representation from a computational modelling point of view for explosion-generated fractures in rocks. In particular, extraction of geometries from experimentally validated Eulerian smoothed particle hydrodynamics (ESPH) approach, to avoid restrictions for image-based computational methods.

Design/methodology/approach

Three-dimensional stabilized ESPH solution is required to model explosively created fracture networks, and the accuracy of developed ESPH is qualitatively and quantitatively examined against experimental observations for both peak detonation pressures and crack density estimations. SPH simulation domain is segmented to void and solid spaces using a graphical user interface, and the void space of blasted rocks is represented by a regular lattice of spherical pores connected by cylindrical throats. Results produced by the RCPNMs are compared to three pore network extraction algorithms. Thereby, once the accuracy of RCPNMs is confirmed, the absolute permeability of fracture networks is calculated.

Findings

The results obtained with RCPNMs method were compared with three pore network extraction algorithms and computational fluid dynamics method, achieving a more computational efficiency regarding to CPU cost and a better geometry and topology relationship identification, in all the cases studied. Furthermore, a reliable topology data that does not have image-based pore network limitations, and the effect of topological disorder on the computed absolute permeability is minor. However, further research is necessary to improve the interpretation of real pore systems for explosively created fracture networks.

Practical implications

Although only laboratory cylindrical rock specimens were tested in the computational examples, the developed approaches are applicable for field scale and complex pore network grids with arbitrary shapes.

Originality/value

It is often desirable to develop an integrated computational method for hydraulic conductivity of explosively created fracture networks which segmentation of fracture networks is not restricted to X-ray images, particularly when topologic and geometric modellings are the crucial parts. This research study provides insight to the reliable computational methods and pore network extraction algorithm selection processes, as well as defining a practical framework for generating reliable topological and geometrical data in a Eulerian SPH setting.

Details

Engineering Computations, vol. 38 no. 5
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 24 April 2024

Shahriar Abubakri, Pritpal S. Mangat, Konstantinos Grigoriadis and Vincenzo Starinieri

Microwave curing (MC) can facilitate rapid concrete repair in cold climates without using conventional accelerated curing technologies which are environmentally unsustainable…

Abstract

Purpose

Microwave curing (MC) can facilitate rapid concrete repair in cold climates without using conventional accelerated curing technologies which are environmentally unsustainable. Accelerated curing of concrete under MC can contribute to the decarbonisation of the environment and provide economies in construction in several ways such as reducing construction time, energy efficiency, lower cement content, lower carbonation risk and reducing emissions from equipment.

Design/methodology/approach

The paper investigates moisture loss and pore properties of six cement-based proprietary concrete repair materials subjected to MC. The impact of MC on these properties is critically important for its successful implementation in practice and current literature lacks this information. Specimens were microwave cured for 40–45 min to surface temperatures between 39.9 and 44.1 °C. The fast-setting repair material was microwave cured for 15 min to 40.7 °C. MC causes a higher water loss which shows the importance of preventing drying during MC and the following 24 h.

Findings

Portland cement-based normal density repair mortars, including materials incorporating pfa and polymer latex, benefit from the thermal effect of MC on hydration, resulting in up to 24% reduction in porosity relative to normal curing. Low density and flowing repair materials suffer an increase in porosity up to 16% due to MC. The moisture loss at the end of MC and after 24h is related to the mix water content and porosity, respectively.

Originality/value

The research on the application of MC for rapid repair of concrete is original. The research was funded by the European commission following a very rigorous and competitive review process which ensured its originality. Original data on the parameters of porosity and moisture loss under MC are provided for different generic cementitious repair materials which have not been studied before. Application of MC to concrete construction especially in cold climates will provide environmental, economic and energy benefits.

Details

International Journal of Building Pathology and Adaptation, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 2398-4708

Keywords

Article
Publication date: 18 July 2023

Ulrich Gabbert, Stefan Ringwelski, Mathias Würkner and Mario Kittsteiner

Pores and shrink holes are unavoidable defects in the die-casting mass production process which may significantly influence the strength, fatigue and fracture behaviour as well as…

Abstract

Purpose

Pores and shrink holes are unavoidable defects in the die-casting mass production process which may significantly influence the strength, fatigue and fracture behaviour as well as the life span of structures, especially if they are subjected to high static and dynamic loads. Such defects should be considered during the design process or after production, where the defects could be detected with the help of computed tomography (CT) measurements. However, this is usually not done in today's mass production environments. This paper deals with the stress analysis of die-cast structural parts with pores found from CT measurements or that are artificially placed within a structure.

Design/methodology/approach

In this paper the authors illustrate two general methodologies to take into account the porosity of die-cast components in the stress analysis. The detailed geometry of a die-cast part including all discontinuities such as pores and shrink holes can be included via STL data provided by CT measurements. The first approach is a combination of the finite element method (FEM) and the finite cell method (FCM), which extends the FEM if the real geometry cuts finite elements. The FCM is only applied in regions with pores. This procedure has the advantage that all simulations with different pore distributions, real or artificial, can be calculated without changing the base finite element mesh. The second approach includes the pore information as STL data into the original CAD model and creates a new adapted finite element mesh for the simulation. Both methods are compared and evaluated for an industrial problem.

Findings

The STL data of defects which the authors received from CT measurements could not be directly applied without repairing them. Therefore, for FEM applications an appropriate repair procedure is proposed. The first approach, which combines the FEM with the FCM, the authors have realized within the commercial software tool Abaqus. This combination performs well, which is demonstrated for test examples, and is also applied for a complex industrial project. The developed in-house code still has some limitations which restrict broader application in industry. The second pure FEM-based approach works well without limitations but requires increasing computational effort if many different pore distributions are to be investigated.

Originality/value

A new simulation approach which combines the FEM with the FCM has been developed and implemented into the commercial Abaqus FEM software. This approach the authors have applied to simulate a real engineering die-cast structure with pores. This approach could become a preferred way to consider pores in practical applications, where the porosity can be derived either from CT measurements or are artificially adopted for design purposes. The authors have also shown how pores can be considered in the standard FEM analysis as well.

Article
Publication date: 15 October 2018

Fuyuan Gong, Yuya Takahashi and Koichi Maekawa

This paper aims to propose a multi-scale simulation approach for the concrete macro-mechanical damage caused by mixed micro-pore pressures, such as the coupled alkali–silica…

Abstract

Purpose

This paper aims to propose a multi-scale simulation approach for the concrete macro-mechanical damage caused by mixed micro-pore pressures, such as the coupled alkali–silica reaction (ASR) and freeze-thaw cycles (FTC).

Design/methodology/approach

The micro-physical events are computationally modeled by considering the coupling effect between ASR gel and condensed water in the mixed pressure and motion. The pressures and transport of pore substances are also linked with the concrete matrix deformation at macro-scale through a poro-mechanical approach, and affect each other, reciprocally. Once the crack happens in the nonlinear analysis, both the micro-events (water and gel motion) and the macro mechanics will be mutually interacted. Finally, different sequences of combined ASR and FTC are simulated.

Findings

The multi-chemo mechanistic computation can reproduce complex events in pore structures, and further the macro-damages. The results show that ASR can reduce the FTC expansion for non-air-entrained concrete, but may increase the frost damage for air-entrained concrete. The simulation is examined to bring about the observed phenomena.

Originality/value

This paper numerically clarifies the strong linkage between macro-mechanical deformation and micro-chemo-physical events for concrete composites under coupled ASR and FTC.

Details

Engineering Computations, vol. 35 no. 6
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 9 May 2018

Andrea Nana Ofori-Boadu, Richard Yeboah Abrokwah, Spero Gbewonyo and Elham Fini

The purpose of this paper is to investigate the effect of an admixture, Swine-waste Bio-char (SB), on the water absorption characteristics of cement pastes.

Abstract

Purpose

The purpose of this paper is to investigate the effect of an admixture, Swine-waste Bio-char (SB), on the water absorption characteristics of cement pastes.

Design/methodology/approach

The effect of SB percentages, heat treatment temperatures, water/binder ratios, and age on the water absorption percentages (WAPs) of SB modified cement pastes were investigated using scanning electron microscopy-energy dispersive spectra, FTIR, Brunauer-Emmett-Teller, and laboratory experiments.

Findings

The WAPs of cement pastes with SBs produced at the low treatment temperature (LTT) of 340°C and 400°C were significantly lower (p<0.01) than pastes with SBs produced at the high treatment temperature (HTT) of 600°C and 800°C. This was attributed primarily to the more dominant presence of hydrophobic alkyl surface groups from non-volatilized matter in LTT-SBs. This had also resulted in lower surface areas and pore volumes in LTT-SBs. As a result of the volatilization of these labile hydrophobic groups at HTT, HTT-SBs were more hydrophilic and had higher surface areas and pore volumes. Consequently, HTT-SB pastes had higher WAPs and no significant differences (p<0.05) existed between HTT-SB pastes and control pastes. Also, low water/binder ratios and aging reduced water absorption of SB modified cement pastes.

Practical implications

LTT-SBs reduce water absorption and could reduce concrete deterioration; and as such, associated building repair, maintenance, and adaptation costs. Notably, reductions in concrete water absorption will extend the service life of concrete buildings and infrastructures, particularly in unfavorable environmental conditions. The observed benefits are tempered by the current lack of information on the effects of SB on compression strength, workability, and other durability properties.

Social implications

SB utilization in concrete buildings will enhance swine-waste disposal and reduce negative environmental impacts on swine farming communities; consequently, improving their quality of life.

Originality/value

Current bio-char research is focused on plant-derived bio-char toward soil remediation and contaminant removal, with very limited applications in concrete. This research advances knowledge for developing livestock-derived bio-char, as a PCRM, toward more sustainable and durable concrete structures.

Details

International Journal of Building Pathology and Adaptation, vol. 36 no. 3
Type: Research Article
ISSN: 2398-4708

Keywords

1 – 10 of over 2000