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Article
Publication date: 1 March 2001

Kostas S. Metaxiotis, John E. Psarras and Dimitris Askounis

In this paper we consider the use of ontologies as the basis for structuring and simplifying the process of constructing real‐time problem‐solving tools, focusing specifically on…

1375

Abstract

In this paper we consider the use of ontologies as the basis for structuring and simplifying the process of constructing real‐time problem‐solving tools, focusing specifically on the task of production scheduling. In spite of the commonality in production scheduling system requirements and design, different scheduling environments invariably present different challenges (e.g. different constraints, different objectives, different domain structure, etc.). The proposed methodology for building ontologies used for production scheduling systems represents a synthesis of extensive work in developing constraint‐based scheduling models for a wide range of applications in manufacturing and production planning. Since the effective modeling is one of the most important and difficult steps in the development of reliable information systems, and taking into consideration the fact that the general problem of the production scheduling in the industries is very difficult and still unsolved, one can easily estimate the merit of this methodology.

Details

Information Management & Computer Security, vol. 9 no. 1
Type: Research Article
ISSN: 0968-5227

Keywords

Article
Publication date: 1 October 1996

Paul P.M. Stoop and Vincent C.S. Wiers

Successful implementations of scheduling techniques in practice are scarce. Not only do daily disturbances lead to a gap between theory and practice, but also the extent to which…

3905

Abstract

Successful implementations of scheduling techniques in practice are scarce. Not only do daily disturbances lead to a gap between theory and practice, but also the extent to which a scheduling technique can adequately model the processes on the shopfloor, and the extent to which the optimization goal of a technique matches the organizational goal are not great enough. Further, the schedulers’ actions may play an important role in the fulfilment of the generated schedules. The organizational structure with its different responsibilities and conflicting goals may also result in the poor performance of scheduling techniques. Besides these, there is the problem of measuring the quality of a schedule. Discusses the causes for these gaps and illustrates the solutions to improve scheduling by way of a case study.

Details

International Journal of Operations & Production Management, vol. 16 no. 10
Type: Research Article
ISSN: 0144-3577

Keywords

Article
Publication date: 27 March 2023

Yiran Dan and Guiwen Liu

Production and transportation of precast components, as two continuous service stages of a precast plant, play an important role in meeting customer needs and controlling costs…

Abstract

Purpose

Production and transportation of precast components, as two continuous service stages of a precast plant, play an important role in meeting customer needs and controlling costs. However, there is still a lack of production and transportation scheduling methods that comprehensively consider delivery timeliness and transportation economy. This article aims to study the integrated scheduling optimization problem of in-plant flowshop production and off-plant transportation under the consideration of practical constraints of customer order delivery time window, and seek an optimal scheduling method that balances delivery timeliness and transportation economy.

Design/methodology/approach

In this study, an integrated scheduling optimization model of flowshop production and transportation for precast components with delivery time windows is established, which describes the relationship between production and transportation and handles transportation constraints under the premise of balancing delivery timeliness and transportation economy. Then a genetic algorithm is designed to solve this model. It realizes the integrated scheduling of production and transportation through double-layer chromosome coding. A program is designed to realize the solution process. Finally, the validity of the model is proved by the calculation of actual enterprise data.

Findings

The optimized scheduling scheme can not only meet the on-time delivery, but also improve the truck loading rate and reduce the total cost, composed of early cost in plant, delivery penalty cost and transportation cost. In the model validation, the optimal scheduling scheme uses one less truck than the traditional EDD scheme (saving 20% of the transportation cost), and the total cost can be saved by 17.22%.

Originality/value

This study clarifies the relationship between the production and transportation of precast components and establishes the integrated scheduling optimization model and its solution algorithm. Different from previous studies, the proposed optimization model can balance the timeliness and economy of production and transportation for precast components.

Details

Engineering, Construction and Architectural Management, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0969-9988

Keywords

Article
Publication date: 21 October 2013

Shahrul Kamaruddin, Zahid A. Khan, Arshad Noor Siddiquee and Yee-Sheng Wong

As the manufacturing activities in today's industries are getting more and more complex, it is required for the manufacturing firm to have a good shop floor production scheduling

Abstract

Purpose

As the manufacturing activities in today's industries are getting more and more complex, it is required for the manufacturing firm to have a good shop floor production scheduling to plan and schedule their production orders. An accurate scheduling is essential to any manufacturing firm in order to be competitive in global market. The paper aims to discuss these issues.

Design/methodology/approach

Two types of shop floors, job shop and cellular layout, were developed by using WITNESS simulation package. Consequently, the performance of forward scheduling and backward scheduling in both job shop and cellular layout was compared using simulation method, and the results were analyzed by using analysis of variance (ANOVA). Through analysis, the best scheduling approach and layout to be used by manufacturing firm in order to achieve the make-to-order (MTO) production and inventory strategy were reported.

Findings

The results from simulation show that backward scheduling in job shop layout has the lowest average throughput time, lowest lateness, and highest labour productivity than forward scheduling. While in cellular layout, forward scheduling has the lowest average throughput time, lowest lateness, and highest labour productivity than backward scheduling in all conditions. It shows that the performance of scheduling approach is different in each production layout.

Originality/value

Suitable scheduling approach is needed in manufacturing industry as to maximize production rate and optimize machine and process capability. This paper presents an empirical study about the assembly process of radio cassette player of one manufacturing industry in order to investigate the impact of variety of orders and different number of two workers on the performance of production scheduling approach. Forward scheduling and backward scheduling are used to schedule the production orders.

Details

Journal of Manufacturing Technology Management, vol. 24 no. 8
Type: Research Article
ISSN: 1741-038X

Keywords

Article
Publication date: 1 April 2003

Kostas S. Metaxiotis, John E. Psarras and Kostas A. Ergazakis

In the current competitive environment, each company faces a number of challenges: quick response to customers’ demands, high quality of products or services, customers’…

4042

Abstract

In the current competitive environment, each company faces a number of challenges: quick response to customers’ demands, high quality of products or services, customers’ satisfaction, reliable delivery dates, high efficiency, and others. As a result, during the last five years many firms have proceeded to the adoption of enterprise resource planning (ERP) solutions. ERP is a packaged software system, which enables the integration of operations, business processes and functions, through common data‐processing and communications protocols. However, the majority, if not all, of these systems do not support the production scheduling process that is of crucial importance in today’s manufacturing and service industries. In this paper, the authors propose a knowledge‐based system for productionscheduling that could be incorporated as a custom module in an ERP system. This system uses the prevailing conditions in the industrial environment in order to select dynamically and propose the most appropriate scheduling algorithm from a library of many candidate algorithms.

Details

Business Process Management Journal, vol. 9 no. 2
Type: Research Article
ISSN: 1463-7154

Keywords

Article
Publication date: 3 February 2022

Juan Du, Yan Xue, Vijayan Sugumaran, Min Hu and Peng Dong

For prefabricated building construction, improper handling of the production scheduling for prefabricated components is one of the main reasons that affect project performance…

Abstract

Purpose

For prefabricated building construction, improper handling of the production scheduling for prefabricated components is one of the main reasons that affect project performance, which causes overspending, schedule overdue and quality issues. Prior research on prefabricated components production schedule has shown that optimizing the flow shop scheduling problem (FSSP) is the basis for solving this issue. However, some key resources and the behavior of the participants in the context of actual prefabricated components production are not considered comprehensively.

Design/methodology/approach

This paper characterizes the production scheduling of the prefabricated components problem into a permutation flow shop scheduling problem (PFSSP) with multi-optimization objectives, and limitation on mold and buffers size. The lean construction principles of value-based management (VBM) and just-in-time (JIT) are incorporated into the production process of precast components. Furthermore, this paper applies biogeography-based optimization (BBO) to the production scheduling problem of prefabricated components combined with some improvement measures.

Findings

This paper focuses on two specific scenarios: production planning and production rescheduling. In the production planning stage, based on the production factor, this study establishes a multi-constrained and multi-objective prefabricated component production scheduling mathematical model and uses the improved BBO for prefabricated component production scheduling. In the production rescheduling stage, the proposed model allows real-time production plan adjustments based on uncertain events. An actual case has been used to verify the effectiveness of the proposed model and the improved BBO.

Research limitations/implications

With respect to limitations, only linear weighted transformations are used for objective optimization. In regards to research implications, this paper considers the production of prefabricated components in an environment where all parties in the supply chain of prefabricated components participate to solve the production scheduling problem. In addition, this paper creatively applies the improved BBO to the production scheduling problem of prefabricated components. Compared to other algorithms, the results show that the improved BBO show optimized result.

Practical implications

The proposed approach helps prefabricated component manufacturers consider complex requirements which could be used to formulate a more scientific and reasonable production plan. The proposed plan could ensure the construction project schedule and balance the reasonable requirements of all parties. In addition, improving the ability of prefabricated component production enterprises to deal with uncertain events. According to actual production conditions (such as the occupation of mold resources and storage resources of completed components), prefabricated component manufacturers could adjust production plans to reduce the cost and improve the efficiency of the whole prefabricated construction project.

Originality/value

The value of this article is to provide details of the procedures and resource constraints from the perspective of the precast components supply chain, which is closer to the actual production process of prefabricated components. In addition, developing the production scheduling for lean production will be in line with the concept of sustainable development. The proposed lean production scheduling could establish relationships between prefabricated component factory manufacturers, transportation companies, on-site contractors and production workers to reduce the adverse effects of emergencies on the prefabricated component production process, and promote the smooth and efficient operation of construction projects.

Details

Engineering, Construction and Architectural Management, vol. 30 no. 4
Type: Research Article
ISSN: 0969-9988

Keywords

Article
Publication date: 1 August 1995

Michel Nakhla

Analyses the problems of production scheduling in the dairy productindustry where variety and sell‐by date constraints have to be takeninto account. Using the formalization of…

3020

Abstract

Analyses the problems of production scheduling in the dairy product industry where variety and sell‐by date constraints have to be taken into account. Using the formalization of priorities as a basis, attempts to demonstrate that a thorough understanding of the relation between a formal scheduling model and its implementation permits one to grasp the profound changes in industrial processing systems at present. With this analysis new representations of possible changes can be created and the idea of a transformation of work organization based on a new form of production management can be developed.

Details

International Journal of Operations & Production Management, vol. 15 no. 8
Type: Research Article
ISSN: 0144-3577

Keywords

Article
Publication date: 4 December 2023

Ahmed M. Attia, Ahmad O. Alatwi, Ahmad Al Hanbali and Omar G. Alsawafy

This research integrates maintenance planning and production scheduling from a green perspective to reduce the carbon footprint.

Abstract

Purpose

This research integrates maintenance planning and production scheduling from a green perspective to reduce the carbon footprint.

Design/methodology/approach

A mixed-integer nonlinear programming (MINLP) model is developed to study the relation between production makespan, energy consumption, maintenance actions and footprint, i.e. service level and sustainability measures. The speed scaling technique is used to control energy consumption, the capping policy is used to control CO2 footprint and preventive maintenance (PM) is used to keep the machine working in healthy conditions.

Findings

It was found that ignoring maintenance activities increases the schedule makespan by more than 21.80%, the total maintenance time required to keep the machine healthy by up to 75.33% and the CO2 footprint by 15%.

Research limitations/implications

The proposed optimization model can simultaneously be used for maintenance planning, job scheduling and footprint minimization. Furthermore, it can be extended to consider other maintenance activities and production configurations, e.g. flow shop or job shop scheduling.

Practical implications

Maintenance planning, production scheduling and greenhouse gas (GHG) emissions are intertwined in the industry. The proposed model enhances the performance of the maintenance and production systems. Furthermore, it shows the value of conducting maintenance activities on the machine's availability and CO2 footprint.

Originality/value

This work contributes to the literature by combining maintenance planning, single-machine scheduling and environmental aspects in an integrated MINLP model. In addition, the model considers several practical features, such as machine-aging rate, speed scaling technique to control emissions, minimal repair (MR) and PM.

Details

Journal of Quality in Maintenance Engineering, vol. 30 no. 1
Type: Research Article
ISSN: 1355-2511

Keywords

Article
Publication date: 1 June 2000

Chung‐Hsing Yeh

Presents a customer‐focused approach to effective planning of make‐to‐order production, in which production activities are driven by customer orders and all products are made to…

3120

Abstract

Presents a customer‐focused approach to effective planning of make‐to‐order production, in which production activities are driven by customer orders and all products are made to customers’ specifications. The approach plans, schedules, and co‐ordinates production activities, based on the needs of individual customer orders. In particular, an integrated bill of material and routeing data structure is used to effectively organise production data in response to product specifications of customer orders. It facilitates the creation of production jobs with varying routeings and material requirements. A job‐oriented finite capacity scheduling system is used to effectively accommodate specific needs of individual customer orders. It allows for realistic setting of delivery dates and negotiation of order changes. Key features of the approach presented show its effectiveness in planning multi‐item customer orders and multi‐level products.

Details

Industrial Management & Data Systems, vol. 100 no. 4
Type: Research Article
ISSN: 0263-5577

Keywords

Article
Publication date: 18 July 2019

Rok Cajzek and Uroš Klanšek

The purpose of this paper is cost optimization of project schedules under constrained resources and alternative production processes (APPs).

Abstract

Purpose

The purpose of this paper is cost optimization of project schedules under constrained resources and alternative production processes (APPs).

Design/methodology/approach

The model contains a cost objective function, generalized precedence relationship constraints, activity duration and start time constraints, lag/lead time constraints, execution mode (EM) constraints, project duration constraints, working time unit assignment constraints and resource constraints. The mixed-integer nonlinear programming (MINLP) superstructure of discrete solutions covers time–cost–resource options related to various EMs for project activities as well as variants for production process implementation.

Findings

The proposed model provides the exact optimal output data for project management, such as network diagrams, Gantt charts, histograms and S-curves. In contrast to classic scheduling approaches, here the optimal project structure is obtained as a model-endogenous decision. The project planner is thus enabled to achieve optimization of the production process simultaneously with resource-constrained scheduling of activities in discrete time units and at a minimum total cost.

Practical implications

A set of application examples are addressed on an actual construction project to display the advantages of proposed model.

Originality/value

The unique value this paper contributes to the body of knowledge reflects through the proposed MINLP model, which is capable of performing the exact cost optimization of production process (where presence and number of activities including their mutual relations are dealt as feasible alternatives, meaning not as fixed parameters) simultaneously with the associated resource-constrained project scheduling, whereby that is achieved within a uniform procedure.

Details

Engineering, Construction and Architectural Management, vol. 26 no. 10
Type: Research Article
ISSN: 0969-9988

Keywords

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