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Article
Publication date: 16 May 2019

Naiyan Zhang and Dezhi Zeng

Bimetallic composite pipe consists of a corrosion resistance alloy (CRA) layer for corrosion resistance and carbon steel for mechanical properties, which shows a promising…

Abstract

Purpose

Bimetallic composite pipe consists of a corrosion resistance alloy (CRA) layer for corrosion resistance and carbon steel for mechanical properties, which shows a promising prospect of gathering pipeline with its effective-cost and reliable corrosion resistance. However, the corrosion resistance of composite pipe is determined by the quality of its welding gap. This paper aims to investigate the TIG welding gap corrosion resistance of X52/825 metallurgical clad pipe in H2S/CO2 environment.

Design/methodology/approach

Corrosion tests of X52/825 welding gap were performed in a stimulated gas field solution containing both 1 MPa CO2 and 1.5 MPa H2S at 70°C for 720 h in a self-designed high temperature and high pressure autoclave. The anti-stress corrosion cracking (SCC) performance of X52/825 clad pipe ring root welding gap was investigated in both NACE A solution and the stimulant gas field solution by four point bending testing and constant load test. Then the experiments were rerun in XX high sour gas well. In addition, the alloy diffusion and microstructure characteristics of TIG welding gap were analyzed through scanning electron microscopy and energy dispersive X-ray spectroscopy technologies.

Findings

The results reveal that the root welding gap is almost not corroded in the stimulant gas field solution, and no micro-cracks were observed by electron microscope. Anti-SCC test results show the root welding gap does not break, indicating a good resistance to environmental-cracking in H2S/CO2 environment. The transition layer can be obviously observed in the root welding zone, and the alloy content of transition layer is diluted. However, the transition layer does not penetrate into the inner of CRA layer, which illustrates its good anti-corrosion performance. Therefore, TIG welding technology can be well used in the welding process of composite pipe.

Originality/value

This paper may provide theoretical reference for manufacturing and application of clad pipe.

Details

Anti-Corrosion Methods and Materials, vol. 66 no. 4
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 26 July 2021

Guiyang Wu, Xikui Gu, Wanwei Zhao, Rui Fan and Ting Mao

This paper aims to study the effect of chloride ions concentration on the corrosion behavior of carbon steel in methyldiethanolamine (MDEA) aqueous solution in the sight of…

Abstract

Purpose

This paper aims to study the effect of chloride ions concentration on the corrosion behavior of carbon steel in methyldiethanolamine (MDEA) aqueous solution in the sight of different process parameters of purification plant.

Design/methodology/approach

Due to the decrease of filtration efficiency and separation efficiency, the chloride ion in the desulfurization solution is enriched. The corrosion behavior of carbon steel under chloride ion enrichment environment was studied by weight-loss method, electrochemical impedance spectroscopy, cyclic polarization curve, X-ray photoelectron spectroscopy and scanning electron microscopy.

Findings

The results show that temperature and hydrogen sulfide loads are the main factors of corrosion in CO2-MDEA-H2O-H2S environment. The enrichment of chloride ions reduces the corrosion rate at low temperature but promotes the corrosion rate at high temperature. The chloride concentration should be controlled below 3000 mg/L, and no pitting corrosion was found under the experimental conditions.

Originality/value

The effect of chloride ion enrichment on MDEA solution corrosion shows that at low temperature, the increase of chloride ion will reduce the acid gas load and increase the density of corrosion products, so as to reduce the corrosion; on the contrary, at high temperature, the density of corrosion products will decrease and the corrosion will be intensified as well. It is believed that the chloride ion should be controlled below 3000 mg/L according to the results of the tests.

Details

Anti-Corrosion Methods and Materials, vol. 68 no. 4
Type: Research Article
ISSN: 0003-5599

Keywords

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