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Article
Publication date: 9 November 2015

Zongzhan Gao, Qinghai Li and Yi Wang

A series of creep experiments were carried out to study a new criterion for creep residual life assessment of PMMA (MDYB-10) with various stresses level at room temperature. A…

161

Abstract

Purpose

A series of creep experiments were carried out to study a new criterion for creep residual life assessment of PMMA (MDYB-10) with various stresses level at room temperature. A macroscopical creep life model based on abundant experiments results was researched first. The model included three phases which are described by the Chen theory, Norton formula and exponential expression, respectively. The paper aims to discuss these issues.

Design/methodology/approach

During the creep experiments, the simple optical testing instrument was used to observe the crazing initiation and quantify the crazing damage density in the specimens.

Findings

It was shown that the initiation time of crazing damage depended on the stress level, and the crazing damage density increased non-linearly with experiment time. The crazing initiation time equation and damage density equations were expressed.

Originality/value

Comprehensive consideration of the creep life model and crazing density evolution equation, a new criterion for creep residual life assessment was introduced. The criterion could be applied to assess the residual life for MDYB-10 by measuring the crazing damage density.

Details

Multidiscipline Modeling in Materials and Structures, vol. 11 no. 4
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 15 June 2020

Tao Wei, Sijin Zhao, Zongzhan Gao, Ke Zhang, Wenxuan Gou and Yangfan Dang

Fatigue and creep are the key factors for the failure of polymethyl methacrylate (PMMA) in the engineering structure, so a great of quantity attention is focused on the life…

Abstract

Purpose

Fatigue and creep are the key factors for the failure of polymethyl methacrylate (PMMA) in the engineering structure, so a great of quantity attention is focused on the life prediction under the creep and fatigue conditions. This paper aims to mainly summarize the traditional life assessment method (S–N curve), life assessment method based on crazing density and life assessment method based on transmittance. S–N curve and classical creep curve are introduced on the traditional life assessment method; the variation of the craze density with the logarithm of cyclic numbers is given in different fatigue load. A linear relationship is obtained, and a higher stress leads to a higher slope, suggesting a faster growth of craze. Furthermore, a craze density model is purposed to describe this relationship; the variation of craze density with the time at different creep load is given. The craze density has two obvious stages. At the first stage, craze density ranged from approximately 0.02 to 0.17, and a linear relationship is obtained. In the following stage, a nonlinear relationship appears till specimen rupture, a new creep life model is proposed to depict two stages. The relationship between transmission and time under creep load is shown. With increasing of time, the transmittance shows a nonlinear decrease. Through polynomial nonlinear fitting, a relationship between the transmittance and residual life can be obtained. To provide reference for the life assessment of transparent materials, the paper compares three life assessment methods of PMMA.

Design/methodology/approach

This paper uses the traditional life assessment method (S–N curve), life assessment method based on crazing density, life assessment method based on transmittance.

Findings

The variation of the craze density with the logarithm of cyclic numbers is given in different fatigue loads. A linear relationship is obtained, and a higher stress leads to a higher slope, suggesting a faster growth of craze. Furthermore, a craze density model is proposed to describe this relationship, and the variation of craze density with the time at different creep loads is given. The craze density has two obvious stages. The relationship between transmission and time under creep load is shown. With increasing of time, the transmittance shows a nonlinear decrease. Through polynomial nonlinear fitting, a relationship between the transmittance and residual life can be obtained.

Originality/value

Fatigue and creep are the key factors for the failure of PMMA in the engineering structure, so a great of quantity attention is focused on the life prediction under the conditions of creep and fatigue. This paper mainly summarizes traditional life assessment method (S–N curve), life assessment method based on crazing density and life assessment method based on transmittance.

Details

Multidiscipline Modeling in Materials and Structures, vol. 16 no. 4
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 14 January 2020

Frank Gardea, Daniel P. Cole, Bryan Glaz and Jaret C. Riddick

This study aims to discuss the effect of carbon nanotubes (CNTs) on the mechanical properties of acrylonitrile–butadiene–styrene (ABS) composites fabricated by additive…

Abstract

Purpose

This study aims to discuss the effect of carbon nanotubes (CNTs) on the mechanical properties of acrylonitrile–butadiene–styrene (ABS) composites fabricated by additive manufacturing (AM). Insight into the energy-dissipation mechanisms introduced and/or enhanced by the addition of CNTs is presented in this study.

Design/methodology/approach

ABS/CNT filaments were fabricated with different concentrations of CNTs. Using a fused deposition modeling approach, unidirectional specimens were printed using a MakerBot Replicator 2X (MakerBot Industries, Brooklyn, NY, USA). Specimens were tested under static and dynamic conditions, with the loading coinciding with the printing direction, to determine elastic modulus, strength and viscoelastic properties.

Findings

A CNT reinforcing effect is evident in a 37 per cent increase in elastic modulus. Likewise, the strength of the composite increases by up to 30 per cent with an increase in weight fraction of CNTs. At low dynamic strain amplitudes (0.05 per cent), a correlation between dissipated strain energy of the butadiene phase and strength of the composite is found such that less dissipation, from constraint of the butadiene particles by the CNTs, leads to higher strength of the composite. At higher dynamic strains, the presence of a high concentration of CNT leads to increased energy dissipation, with a maximum measured value of 24 per cent higher loss factor compared to baseline specimens. Because the trend of the composite behavior is similar (with a higher absolute value) to that of neat ABS, this study’s results indicate that well-established polymer/CNT dissipation mechanisms (such as stick-slip) are not significant, but that the CNTs amplify the dissipation of the ABS matrix by formation of crazes through stress concentrations.

Originality/value

This study provides knowledge of the dissipation behavior in additively manufactured ABS/CNT composites and provides insight into the expansion to new printable materials for dynamics applications.

Details

Rapid Prototyping Journal, vol. 26 no. 3
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 19 July 2021

Kawaljit Singh Randhawa and Ashwin Patel

The mechanical and tribological properties of polymers and polymer composites vary with different environmental conditions. This paper aims to review the influence of…

Abstract

Purpose

The mechanical and tribological properties of polymers and polymer composites vary with different environmental conditions. This paper aims to review the influence of humidity/water conditions on various polymers and polymer composites' mechanical properties and tribological behaviors.

Design/methodology/approach

The influence of humidity and water absorption on mechanical and tribological properties of various polymers, fillers and composites has been discussed in this paper. Tensile strength, modulus, yield strength, impact strength, COF and wear rates of polymer composites are compared for different environmental conditions. The interaction between the water molecules and hydrophobic polymers is also represented.

Findings

Pure polymer matrices show somewhat mixed behavior in humid environments. Absorbed moisture generally plasticizes the epoxies and polyamides and lowers the tensile strength, yield strength and modulus. Wear rates of PVC generally decrease in humid environments, while for polyamides, it increases. Fillers like graphite and boron-based compounds exhibit low COF, while MoS2 particulate fillers exhibit higher COF at high humidity and water conditions. The mechanical properties of fiber-reinforced polymer composites tend to decrease as the rate of humidity increases while the wear rates of fiber-reinforced polymer composites show somewhat mixed behavior. Particulate fillers like metals and advanced ceramics reinforced polymer composites exhibit low COF and wear rates as the rate of humidity increases.

Originality/value

The mechanical and tribological properties of polymers and polymer composites vary with the humidity value present in the environment. In dry conditions, wear loss is determined by the hardness of the contacting surfaces, which may not effectively work for high humid environments. The tribological performance of composite constituents, i.e. matrix and fillers in humid environments, defines the overall performance of polymer composite in said environments.

Details

Industrial Lubrication and Tribology, vol. 73 no. 9
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 25 July 2019

Alberto J. Cano, Alicia Salazar and Jesús Rodríguez

Polyamide 12 (PA12) properties meet specific requirements for various applications in the automotive and aerospace industries. Bulk specimens made of PA12 and processed via the…

224

Abstract

Purpose

Polyamide 12 (PA12) properties meet specific requirements for various applications in the automotive and aerospace industries. Bulk specimens made of PA12 and processed via the additive manufacturing technique such as selective laser sintering (SLS) present a layered structure. In case of structural applications, the fatigue performance of SLS PA12 parts is of vital importance and fatigue response studies in these type of materials are still scarce. Therefore, the purpose of this paper is to analyse the effect of the applied load orientation on the fatigue crack propagation behaviour of the layered structure of SLS PA12.

Design/methodology/approach

With the aim of understanding the effect of the applied load with respect to the layer orientation on the fatigue crack growth of SLS PA12, fatigue crack growth tests were carried out at two orientations. The specimens called PARA were orientated in such a way that the applied force direction belongs to the layer plane while in the group called PERP, the tensile force direction is coincident with the build direction, that is, perpendicular to the slice. Besides, special attention has been paid to the analysis of the fracture surfaces of the specimens, linking the micromechanisms of failure with the microstructure of the material.

Findings

The SLS PA12 specimens tested with the load applied parallel to the layered structure show a little better fatigue response than those tested at perpendicular orientation. The fracture surfaces of the specimens tested at perpendicular orientation are slightly smoother than those tested at parallel orientation. Crazes are the main micromechanism of failure with a crater size of 50 microns, which coincide with the spherulite size. This indicates that the void nucleation of the crazes takes places between lamellae inside the spherulites, and consequently, the craze growth and rupture occurs mainly in a transspherulitic mode.

Originality/value

PA12 parts manufactured via SLS are becoming more valuable in structural elements in the automative and aeronatical fields. In such applications, fatigue performance is vital for design. Fatigue studies are scarce in literature and even more when dealing with fatigue crack growth behaviour. The value of this work is the analysis of the fatigue crack growth response of these materials taking into account the anisotropic microstructure and to get a better understanding, this behaviour is explained taking into account the micromechanisms of failure and the microstructure of the material.

Details

Rapid Prototyping Journal, vol. 25 no. 5
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 1 June 1974

At a meeting of the Institute of Marine Engineers in London on October 22, K. Byer, RNSS (Admiralty Engineering Laboratory), V. J. Dallimore, CEng, MIMechE (British Railways…

Abstract

At a meeting of the Institute of Marine Engineers in London on October 22, K. Byer, RNSS (Admiralty Engineering Laboratory), V. J. Dallimore, CEng, MIMechE (British Railways Board) and C. B. Lowe, CEng, MIMechE (British Railways Board) presented a paper with the intention of installing confidence in the use of chromium plating of crankshaft journals in medium‐sized diesel engines as a design feature, or, reclamation process. The paper clarified important features of chromium plate and compared this with other methods of surface treatment. The success of the technique was demonstrated by reference to the results of fatigue tests on full‐sized specimens and extensive experience with crankshafts in commercial service. It is this part of the paper that we have mainly reproduced here in shortened form, by kind permission of the Institute of Marine Engineers.

Details

Industrial Lubrication and Tribology, vol. 26 no. 6
Type: Research Article
ISSN: 0036-8792

Article
Publication date: 21 November 2018

Oluwakayode Bamiduro, Gbadebo Owolabi, Mulugeta A. Haile and Jaret C. Riddick

The continual growth of additive manufacturing has increased tremendously because of its versatility, flexibility and high customization of geometric structures. However, design…

Abstract

Purpose

The continual growth of additive manufacturing has increased tremendously because of its versatility, flexibility and high customization of geometric structures. However, design hurdles are presented in understanding the relationship between the fabrication process and materials microstructure as it relates to the mechanical performance. The purpose of this paper is to investigate the role of build architecture and microstructure and the effects of load direction on the static response and mechanical properties of acrylonitrile butadiene styrene (ABS) specimens obtained via the fused deposition modeling (FDM) processing technique.

Design/methodology/approach

Among additive manufacturing processes, FDM is a prolific technology for manufacturing ABS. The blend of ABS combines strength, rigidity and toughness, all of which are desirable for the production of structural materials in rapid manufacturing applications. However, reported literature has varied widely on the mechanical performance due to the proprietary nature of the ABS material ratio, ultimately creating a design hurdle. While prior experimental studies have studied the mechanical response via uniaxial tension testing, this study has aimed to understand the mechanical response of ABS from the materials’ microstructural point of view. First, ABS specimen was fabricated via FDM using a defined build architecture. Next, the specimens were mechanically tested until failure. Then finally, the failure structures were microstructurally investigated. In this paper, the effects of microstructural evolution on the static mechanical response of various build architecture of ABS aimed at FDM manufacturing technique was analyzed.

Findings

The results show that the rastering orientation of 0/90 exhibited the highest tensile strength followed by fracture at its maximum load. However, the “45” bead direction of the ABS fibers displayed a cold-drawing behavior before rupture. The morphology analyses before and after tensile failure were characterized by a scanning electron microscopy (SEM) which highlighted the effects of bead geometry (layers) and areas of stress concentration such as interstitial voids in the material during build, ultimately compromising the structural integrity of the specimens.

Research limitations/implications

The ability to control the constituents and microstructure of a material during fabrication is significant to improving and predicting the mechanical performance of structural additive manufacturing components. In this report, the effects of microstructure on the mechanical performance of FDM-fabricated ABS materials was discussed. Further investigations are planned in understanding the effects of ambient environmental conditions (such as moisture) on the ABS material pre- and post-fabrication.

Originality/value

The study provides valuable experimental data for the purpose of understanding the inter-dependency between build parameters and microstructure as it relates to the specimens exemplified strength. The results highlighted in this study are fundamental to the development of optimal design of strength and complex ultra-lightweight structure efficiency.

Details

Rapid Prototyping Journal, vol. 25 no. 3
Type: Research Article
ISSN: 1355-2546

Keywords

Book part
Publication date: 6 August 2020

Carwyn Jones, David Brown and Marc Harris

Purpose – The aim of this chapter is to share our thoughts and observations about some of the ethical issues that arise when researching sport-drinking cultures. In particular…

Abstract

Purpose – The aim of this chapter is to share our thoughts and observations about some of the ethical issues that arise when researching sport-drinking cultures. In particular, the chapter focuses on what researchers should do when they witness potentially harmful and risky drinking behaviour.

Approach – The chapter is written mainly from an ethics disciplinary background. We use philosophical methods to analyse, evaluate and interrogate certain claims, assumptions and judgements about moral action and inaction in the research context. We employ ethical concepts in general and research ethics concepts in particular to make and defend value judgements about what is reasonable or unreasonable, right or wrong, and good or bad in relation to witnessing risky and harmful behaviour.

Findings – The chapter argues that in some situations there are good and perhaps compelling moral reasons for researchers to take action when they observe certain problematic drinking behaviour. Researchers who fail to notice and/or act may be morally blameworthy and culpable in other ways, e.g. in breach of contract or code of conduct.

Details

Sport, Alcohol and Social Inquiry
Type: Book
ISBN: 978-1-78769-842-0

Keywords

Article
Publication date: 30 December 2021

Alicia Salazar, Alberto Jesús Cano Aragón and Jesús Rodríguez

Polyamide 12 (PA12) processed by the additive manufacturing technique of selective laser sintering (SLS) is acquiring a leading role in cutting-edge technological sectors…

Abstract

Purpose

Polyamide 12 (PA12) processed by the additive manufacturing technique of selective laser sintering (SLS) is acquiring a leading role in cutting-edge technological sectors pertaining to transport and biomedical among others. In many of these applications, design requirements must ensure fatigue structural integrity. One of the characteristic features of these SLS PA12 is the layer-wise structure that may influence the mechanical response. Therefore, this paper aims to assess the fatigue life behavior of PA12, focusing on the effect of the load direction with respect to the load orientation.

Design/methodology/approach

With the aim of analyzing the effect of the load direction with respect to the layer wise structure, fatigue tests on plain samples of SLS PA12 were carried out with the load applied parallel and perpendicular to the layer planes. The S-N stress life curves and the fatigue limit at 106 cycles were determined at room temperature and at a stress ratio of 0.1. The fracture surfaces were inspected to evaluate the damage evolution, modeled via the fracture mechanics methodology to obtain the fracture parameters.

Findings

The fatigue resistance was better when the load was applied parallel than when was applied perpendicularly to the layered structure. The analysis of the postmortem specimens evidenced three regions. The inspection of the fatigue macro crack growth region revealed that crazing was the mechanism responsible of nucleation and growth of damage till a macroscopic crack was generated, as well as of the consequent crack advancement. The calculated fracture parameters computed from the application of the fracture mechanics approach were similar to those obtained from standardized fracture tests, except when the stress levels were close to the yield strength.

Originality/value

The fatigue knowledge of polymers, and especially of polymers processed via additive manufacturing techniques, is still scarce. Therefore, the value of this investigation is not only to obtain fatigue data that could be used for structural design with SLS PA12 materials but also to advance in the knowledge of damage evolution during the fatigue process.

Details

Rapid Prototyping Journal, vol. 28 no. 5
Type: Research Article
ISSN: 1355-2546

Keywords

Content available
Article
Publication date: 20 June 2008

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