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Improvements in both robot manufacture and robot controller technology have resulted in greater robot accuracy. A trial has been conducted to highlight the improvements brought by this evolution. By measuring the accuracy of the velocity profiles of two generations of the Fanuc Hexapod robot (the Flextool), these evolutionary developments are illustrated. The results from the trial show that although both generations of robot exhibit good accuracy, the later robot is superior both in terms of mechanical design and in controller processing capability.

The main drawback to programming robots offline lies in the poor accuracy of the robot. Robots are mainly programmed using the traditional teach and repeat method of programming which requires only good repeatability. As a result robots are manufactured with this in mind. Little is done to improve or even quote figures for the accuracy, which is generally regarded as being poor. A trial has been conducted on three modern serial linkage robots to assess and compare robot accuracy. Using a laser interferometry measurement system each robot has been measured in a similar area of its working envelope. The results and conclusions from this trial show that compared to older robots the accuracy can be remarkably good though it is dependent on a calibration process which is far from robust.

The purpose of this paper is to present a distance accuracy-based industrial robot kinematic calibration model. Nowadays, the repeatability of the industrial robot is high, while the absolute positioning accuracy and distance accuracy are low. Many factors affect the absolute positioning accuracy and distance accuracy, and the calibration method of the industrial robot is an important factor. When the traditional calibration methods are applied on the industrial robot, the accumulative error will be involved according to the transformation between the measurement coordinate and the robot base coordinate.

In this manuscript, a distance accuracy-based industrial robot kinematic calibration model is proposed. First, a simplified kinematic model of the robot by using the modified Denavit–Hartenberg (MDH) method is introduced, then the proposed distance error-based calibration model is presented; the experiment is set up in the next section.

The experimental results show that the proposed calibration model based on MDH and distance error can improve the distance accuracy and absolute position accuracy dramatically.

The proposed calibration model based on MDH and distance error can improve the distance accuracy and absolute position accuracy dramatically.

This paper aims to present a deflection model to improve positional accuracy of industrial robots. Earlier studies have demonstrated the lack of accuracy of heavy-duty robots when exposed to high external forces. One application where the robot is pushed to its limits in terms of forces is friction stir welding (FSW). This process requires the robot to deliver forces of several kilonewtons causing deflections in the robot joints. Especially for robots with serial kinematics, these deflections will result in significant tool deviations, leading to inferior weld quality.

This paper presents a kinematic deflection model, assuming a rigid link and flexible joint serial kinematics robot. As robotic FSW is a process which involves high external loads and a constant welding speed of usually below 50 mm/s, many of the dynamic effects are negligible. The model uses force feedback from a force sensor, embedded on the robot, and predicts the tool deviation, based on the measured external forces. The deviation is fed back to the robot controller and used for online path compensation.

The model is verified by subjecting an FSW tool to an external load and moving it along a path, with and without deviation compensation. The measured tool deviation with compensation was within the allowable tolerance for FSW.

The model can be applied to other robots with a force sensor.

The presented deflection model is based on force feedback and can predict and compensate tool deviations online.

Historically, Panama has always been “a place of transit.” While technically the isthmus formed part of Colombia in the nineteenth century, it was linked geopolitically to the United States soon after the California gold rush, beginning in the late 1840s. The first attempt at building a canal ended in failure in 1893 when disease and poor management forced Ferdinand de Lesseps to abandon the project. The U.S. undertaking to build the canal could only begin after Panama declared itself free and broke away from Colombia in 1903, with the support of the United States.