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The design of the mixed repetitive sampling plans based on the Cpk index

Rafaela Aparecida Mendonça Marques (Federal University of Itajubá (UNIFEI), Itajubá, Brazil)
Aline Cristina Maciel (Federal University of Itajubá (UNIFEI), Itajubá, Brazil)
Antonio Fernando Branco Costa (Federal University of Itajubá (UNIFEI), Itajubá, Brazil)
Kleber Roberto da Silva Santos (Federal University of Itajubá (UNIFEI), Itajubá, Brazil)

International Journal of Quality & Reliability Management

ISSN: 0265-671X

Article publication date: 1 August 2023

Issue publication date: 22 January 2024

82

Abstract

Purpose

This study investigates the repetitive mixed sampling (MRS) plan based on the Cpk index that was proposed by Aslam et al. (2013a). They were the first to study the MRS plan, but they did not pay attention to the fact that submitting to the variable inspection a sample that was first submitted to the attribute inspection, truncates the X observations. In addition, they did not work with an accurate expression to calculate the probabilities of the Cpk statistic.

Design/methodology/approach

The authors presented the results based on their original sampling plan through Monte Carlo simulation and defined the theoretical results of their plan when the sample submitted to the variable inspection is no longer the same one submitted to the attribute inspection.

Findings

The β risks of the optimum sampling plans presented by Aslam et al. (2013a) are pretty high, exceeding 46%, on average – this same problem was also observed in Saminathan and Mahalingam (2018), Balamurali (2020) and Balamurali et al. (2020), where the β risks of their proposed sampling plans are yet higher.

Originality/value

In terms of originality, the authors can declare the following. It is not a big deal to propose new sampling plans, if one does not know how to obtain their properties. The miscalculations of the sampling plans risks are dangerous; imagine the situation where the acceptance of bad lots exceeds 50% just because the sampling plan was incorrectly designed. Yes, it is a big deal to warn that this type of problem is arising in a growing number of papers. The authors of this study are the pioneers to discover that many studies focusing on the sampling plans need to be urgently revised.

Keywords

Acknowledgements

The authors would like to thank the Federal University of Itajubá (UNIFEI), the Coordination for the Improvement of Higher Education Personnel (CAPES), and the National Council for Scientific and Technological Development (CNPq - Grant Number 305133/2020-9). The authors would also like to thank the editor and reviewers for all their suggestions for improving the work.

Citation

Marques, R.A.M., Maciel, A.C., Costa, A.F.B. and Santos, K.R.d.S. (2024), "The design of the mixed repetitive sampling plans based on the Cpk index", International Journal of Quality & Reliability Management, Vol. 41 No. 2, pp. 674-697. https://doi.org/10.1108/IJQRM-07-2022-0231

Publisher

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Emerald Publishing Limited

Copyright © 2023, Emerald Publishing Limited

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