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Exploring relationships for integrating lean, environmental sustainability and industry 4.0

Lígia Lobo Mesquita (Production Engineering Department – Universidade Federal de São Carlos – UFSCar – São Carlos, Brazil)
Fabiane Letícia Lizarelli (Production Engineering Department – Universidade Federal de São Carlos – UFSCar – São Carlos, Brazil)
Susana Duarte (UNIDEMI, Department of Mechanical and Industrial Engineering, NOVA School of Science and Technology, Universidade NOVA de Lisboa, Caparica, Portugal)
Pedro Carlos Oprime (Production Engineering Department – Universidade Federal de São Carlos – UFSCar – São Carlos, Brazil)

International Journal of Lean Six Sigma

ISSN: 2040-4166

Article publication date: 24 December 2021

Issue publication date: 28 July 2022

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Abstract

Purpose

This paper aims to thoroughly identify the forms of integration between Lean, Industry 4.0 (I4.0) and environmental sustainability (ES) by examining the relationships between these three constructs, deepening understanding surrounding the theme and evolving the construction of a framework that can aid managing industrial production processes.

Design/methodology/approach

A systematic literature review (SLR) was the method used to identify the relationships for integration in the current literature. The SLR was supported by content and cluster analysis. The analyzes identified relationships at two levels. The first level observed relationships for constructs and variables. The second, at the level of constructs and components, which detail the variables. This study also proposes an integrated conceptual framework showing these relationships at the construct, variable and component levels.

Findings

The results show how these three constructs are related and the study concludes by stating that there is stronger integration among I4.0 technologies and Lean practices for reaching ES. The SLR identified the main components that allowed for this integration, i.e. I4.0 technologies, Big Data, the internet of things and Lean practices, like reducing waste and customer needs.

Practical implications

From an academic standpoint, this study proposes new lines of research lines that have not been explored thus far, and can be developed via empirical studies, at the strategic and operational levels among different industrial sectors. Also, this study can help managers understand the integrations between Lean practices and I4.0 technologies to achieve better operational and environmental organizational results.

Originality/value

To the best of the knowledge, this study is the first of its kind using SLR to integrate Lean approaches, ES and I4.0 and to propose a unified framework to help managers and academics understand these relationships.

Keywords

Acknowledgements

Susana Duarte would like to acknowledge Fundação para a Ciência e a Tecnologia for its financial support via the project UIDB/00667/2020 (UNIDEMI).

Citation

Lobo Mesquita, L., Lizarelli, F.L., Duarte, S. and Oprime, P.C. (2022), "Exploring relationships for integrating lean, environmental sustainability and industry 4.0", International Journal of Lean Six Sigma, Vol. 13 No. 4, pp. 863-896. https://doi.org/10.1108/IJLSS-09-2020-0145

Publisher

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Emerald Publishing Limited

Copyright © 2021, Emerald Publishing Limited

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