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This paper aims to detail the reactive flow simulations of a LOX/CH4 multi-element rocket engine. The work has been conducted within the framework of the HYPROB-BREAD project whose main objective is the design, manufacture and testing of a LOX/LCH4 regeneratively cooled ground demonstrator.

Numerical simulations have been carried out with both commercial software and CIRA software developed in house. Two sets of boundary conditions, nominal and experimental, have been applied from which a code-to-code validation has been effected with the former and a code-to-experiment validation with the latter.

The results presented include both flow data and heat fluxes as well as parameters associated with engine performance, and indicate an excellent agreement with experimental data of a LOX/CH4 multi-element rocket engine.

The research is unique as the CIRA code Numerical Experimental Tool (NExT) has been validated with the commercial software FLUENT as well as with experimental values from the firing of the LOX/CH4 rocket engine demonstrator.

The purpose of this study is to provide the description of a computational methodology to model the combined propulsive systems of hydrogen propelled air-breathing scramjet vehicles and to evaluate the pollutant and climate-changing emissions.

Emissions indexes of nitrogen oxide (EINO) and water vapour released by the air turbo rocket (ATR) and dual mode ramjet (DMR) engines of the STRATOFLY air-breathing, hypersonic scramjet vehicle, propelled by hydrogen/air were evaluated. ATR engine operation was assessed for several cruise conditions in both subsonic and supersonic flight regimes in Ecosimpro software, which is an object-oriented thermodynamic design and simulation platform. ATR combustor inlet flow conditions play a key role in the computation of species mass fractions, and these conditions are highly dependent on turbomachinery performance and engine flight regime. A propulsive operational database was created by varying mass flow rates of fuel and flight conditions such as cruise speed and altitude to investigate possible engine operations. The all-inlet conditions in this map are provided to the Cantera-Python chemical/combustion chemistry solver implementing a specially designed and formulated 0D kinetic-thermodynamic methodology successfully used to model and simulate the electric spark ignition required to activate the combustion process of the reacting mixture in the ATR combustion chambers, whereas the coupled aero-thermodynamic/aero-propulsive 0D/1D code i.e. Scramjet PREliminary Aerothermodynamic Design (SPREAD), designed and developed by the Italian Aerospace Research Centre (CIRA) was used for DMR calculations. Results show low emissions of NO according to the optimized design of the ATR; on the other hand, a tuning of operational conditions is needed for DMR, with its complete re-design to be more conclusive. Analogously, the released amount of water vapour is in good agreement with the required combustion efficiency and the expected propulsive performance.

Results show low emissions of NO according to the optimized design of the ATRs; on the other hand, a tuning of operational conditions is needed for DMR, with its complete re-design to be more conclusive. Analogously, the released amount of water vapour is in good agreement with the required combustion efficiency and the expected propulsive performance.

Applications of innovative 0D/1D chemical kinetic methodology and in-house codes.