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Reports research into developing the ability to sense characteristic information about fabric/machine interactions for real‐time control of the industrial sewing process. The sewing system under investigation was equipped with displacement and force transducers to measure the dynamic response of the feeding system during various modes of operation. A combination of fabric and machine factors was considered in a one‐half fractional factorial experimental design, including: fabric type, number of fabric plies, presser foot type, presser foot preload, and machine speed.