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Effect of water quenching into strength, hardness and microstructure of the welded AA 6061 plates

Ayush Ayush (Department of Mechanical Engineering, Manipal University Jaipur, Jaipur, India)
Saurabh Dewangan (Department of Mechanical Engineering, Manipal University Jaipur, Jaipur, India)
Sidhant Ishwar (Department of Mechanical Engineering, Manipal University Jaipur, Jaipur, India)
Ayush Agarwal (Department of Mechanical Engineering, Manipal University Jaipur, Jaipur, India)

World Journal of Engineering

ISSN: 1708-5284

Article publication date: 22 October 2024

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Abstract

Purpose

The purpose of this study is to find the effect of heat treatment on the mechanical proeprties of aluminum. Aluminum exhibits a good response to heat treatment, especially quenching, according to the mechanical property improvement. The presence and orientation of secondary phases (Al-Fe-Mn-Si) are greatly affected by the quenching process.

Design/methodology/approach

The present work deals with the effect of water quenching on the mechanical properties of welded AA 6061 plates which were joined by using metal inert gas (MIG) welding, tungsten inert gas welding and friction stir welding (FSW). Three tests like tensile, bending and hardness were considered. The microstructural variation was analyzed by optical microscopy and elemental mapping through field emission scanning electron microscope.

Findings

A significant enhancement in the tensile strength and hardness was achieved on postquenched specimens. This improvement in mechanical properties is caused by the distribution of fine alloying elements throughout the metal solution rather than precipitation at the grain boundaries. In comparison to the “untreated specimens,” an improvement of 76.7%, 25.32% and 56.81% in the tensile strength of quenched TIGW, MIGW and FSW specimens, respectively, was observed.

Originality/value

The quenching process has increased the strength of the MIG welded joint over the base metal. The MIG welded joint has a larger flexural modulus than the other two welded plates, according to the results of the bending test. Furthermore, a uniform distribution of hardness was observed in postquenched welded specimens. It was found that welded zone was harder than heat-affected zone. Out of all the specimens, the base metal zone has the lowest hardness.

Keywords

Acknowledgements

Statement and declaration.

Funding details: This work was NOT supported by funding agency.

Disclosure statement: The authors report that there are no competing interests to declare.

Citation

Ayush, A., Dewangan, S., Ishwar, S. and Agarwal, A. (2024), "Effect of water quenching into strength, hardness and microstructure of the welded AA 6061 plates", World Journal of Engineering, Vol. ahead-of-print No. ahead-of-print. https://doi.org/10.1108/WJE-05-2024-0309

Publisher

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Emerald Publishing Limited

Copyright © 2024, Emerald Publishing Limited

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