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Effect of macro- and micro-morphology on fluid film properties based on plasto-elastohydrodynamic lubrication

Tianci Wang (Key Laboratory of Metallurgical Equipment and its Control, Ministry of Education, Wuhan University of Science and Technology, Wuhan, China)
Yan Lu (Key Laboratory of Metallurgical Equipment and its Control, Ministry of Education, Wuhan University of Science and Technology, Wuhan, China)
Hao Zhang (Key Laboratory of Metallurgical Equipment and its Control, Ministry of Education, Wuhan University of Science and Technology, Wuhan, China)
Jianxi Liu (Key Laboratory of Metallurgical Equipment and its Control, Ministry of Education, Wuhan University of Science and Technology, Wuhan, China)
Yunfei Zheng (Key Laboratory of Metallurgical Equipment and its Control, Ministry of Education, Wuhan University of Science and Technology, Wuhan, China)
Fuquan Tu (Key Laboratory of Metallurgical Equipment and its Control, Ministry of Education, Wuhan University of Science and Technology, Wuhan, China)

Industrial Lubrication and Tribology

ISSN: 0036-8792

Article publication date: 25 September 2024

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Abstract

Purpose

The developed plasto-elastohydrodynamic lubrication (PEHL) model is used to demonstrate the permanent change of macro morphology by critical high local stress at micro asperities in contact, which may further affect the fluid-film characteristics.

Design/methodology/approach

Geometric morphology is integrated into the PEHL model to elucidate the fluid-film properties governed by both macro- and micromorphologies.

Findings

Results show the model, accounting for combination of elastic and plastic deformations, realistically reveals fluid film distribution affected by the significant pressure highly concentrated within surface micro roughness interaction. The designed macroscopic textured surface mitigates the fluid film rupture phenomenon and prevents accumulated wear degradation from plastic deformation.

Originality/value

The PEHL model takes into account both elastic and plastic deformations and realistically reveals the fluid film distribution affected by large pressures that are highly concentrated in surface micro-roughness interactions. The macro-textured surfaces are designed to mitigate fluid film rupture phenomena and prevent cumulative wear caused by plastic deformation.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-05-2024-0170/

Keywords

Acknowledgements

This work was financially supported by the National Key Research and Development Program of China 2021YFB2011200. The authors gratefully acknowledge this support.

Citation

Wang, T., Lu, Y., Zhang, H., Liu, J., Zheng, Y. and Tu, F. (2024), "Effect of macro- and micro-morphology on fluid film properties based on plasto-elastohydrodynamic lubrication", Industrial Lubrication and Tribology, Vol. ahead-of-print No. ahead-of-print. https://doi.org/10.1108/ILT-05-2024-0170

Publisher

:

Emerald Publishing Limited

Copyright © 2024, Emerald Publishing Limited

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