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Sustainability and environmental life cycle analysis of welding processes

Elisaveta Doncheva (Faculty of Mechanical Engineering, Ss Cyril and Methodius University in Skopje, Skopje, North Macedonia)
Nikola Avramov (Faculty of Mechanical Engineering, Ss Cyril and Methodius University in Skopje, Skopje, North Macedonia)
Aleksandra Krstevska (Faculty of Mechanical Engineering, Ss Cyril and Methodius University in Skopje, Skopje, North Macedonia)
Martin Petreski (Faculty of Mechanical Engineering, Ss Cyril and Methodius University in Skopje, Skopje, North Macedonia)
Jelena Djokikj (Faculty of Mechanical Engineering, Ss Cyril and Methodius University in Skopje, Skopje, North Macedonia)
Marjan Djidrov (Faculty of Mechanical Engineering, Ss Cyril and Methodius University in Skopje, Skopje, North Macedonia)

International Journal of Structural Integrity

ISSN: 1757-9864

Article publication date: 29 July 2024

63

Abstract

Purpose

Welding is a widely used manufacturing process in many industries. The process consumes a lot of energy and resources, pollutes the environment, and emits gases and fumes into the atmosphere that are dangerous to human health. There are various welding processes, and the suitable welding process is usually chosen based on cost, material, and conditions. Subjectivity is the most significant impediment to selecting an optimal process. As a result, it is critical to develop the appropriate set of criteria, use the best tool and methodology, and collect sufficient data. This study examines the sustainability of welding processes and their environmental impact.

Design/methodology/approach

The welding process’s sustainability was examined and discussed in general, considering the technological specifics of each welding process, physical performance, and environmental, economic, and social effects. The study investigates the environmental impact of MMAW, GMAW, and GTAW/GMAW processes through experimental work and LCA methodology.

Findings

MMAW is the most environmentally harmful technology, whereas GMAW has the least impact. The GTAW/GMAW process outperformed the other processes in terms of yield stress, but the analyses revealed that it had a greater environmental impact than GMAW.

Originality/value

The study provides an environmental impact summary and demonstrates the effects of welding parameters and processes. This gives users an understanding of choosing the best welding technique or making the process more environmentally friendly. These recommendations help policymakers identify hot spots and implement the right plans to achieve more sustainable manufacturing.

Keywords

Acknowledgements

The research was funded by the Faculty of Mechanical Engineering in Skopje, North Macedonia.

Citation

Doncheva, E., Avramov, N., Krstevska, A., Petreski, M., Djokikj, J. and Djidrov, M. (2024), "Sustainability and environmental life cycle analysis of welding processes", International Journal of Structural Integrity, Vol. ahead-of-print No. ahead-of-print. https://doi.org/10.1108/IJSI-02-2024-0024

Publisher

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Emerald Publishing Limited

Copyright © 2024, Emerald Publishing Limited

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