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Article
Publication date: 6 November 2017

Yanzhong Wang, Yang Liu, Wen Tang and Peng Liu

The finite element method has been increasingly applied in stress, thermal and dynamic analysis of gear transmissions. Preparing the models with different design and modification

Abstract

Purpose

The finite element method has been increasingly applied in stress, thermal and dynamic analysis of gear transmissions. Preparing the models with different design and modification parameters for the finite element analysis is a time-consuming and highly skilled burden.

Design/methodology/approach

To simplify the preprocessing work of the analysis, a parametric finite element modeling method for spur and helical gears including profile and lead modification is developed. The information about the nodes and elements is obtained and exported into the finite element software to generate the finite element model of the gear automatically.

Findings

By using the three-dimensional finite element tooth contact analysis method, the effects of tooth modifications on the transmission error and contact stress of spur and helical gears are presented.

Originality/value

The results demonstrate that the proposed method is useful for verifying the modification parameters of spur and helical gears in the case of deformations and misalignments.

Details

Engineering Computations, vol. 34 no. 8
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 15 March 2023

Omar D. Mohammed

This paper aims to present an analytical approach for the determination of helical gear tooth geometry and introduces the necessary parameters. Tooth geometry including tooth…

Abstract

Purpose

This paper aims to present an analytical approach for the determination of helical gear tooth geometry and introduces the necessary parameters. Tooth geometry including tooth chamfer, involute curve, root fillet, helix as well as tooth microgeometry can be obtained using the presented approach.

Design/methodology/approach

The presented analytical approach involves deriving the equivalent equations at the transverse plane rather than the normal plane. Moreover, numerical evaluation of microgeometry modifications is presented for tooth profile, tooth lead and flank twist.

Findings

An analytical approach is presented and equations are derived and explained in detail for helical gear tooth geometry calculation, including tooth microgeometry. Method 1, which was presented by Lopez and Wheway (1986) for obtaining the root fillet, is examined and it is proven that it does not work accurately for helical gears, but rather it works perfectly in the case of spur gears. Changing the normal plane parameters in Method 1 to the transverse plane ones does not give correct results. Two alternative methods, namely, Methods 2 and 3, are developed in the current research for the calculation of the tooth root fillet of helical gears. The presented methods and also the numerical evaluation presented for microgeometry modification are examined against the geometry obtained from Windows LDP software. The results show very good agreement, and it is feasible to apply the approach using the presented equations.

Originality/value

In the gear design process, it is important to model the correct gear tooth geometry and deliver all related dimensions and calculations accurately. However, the determination of helical gear tooth geometry has not been presented adequately by equations to facilitate gear modelling. The detailed helical gear tooth root has been enveloped using software tools that can simulate the cutter motion. Deriving those equations, presented in this article, provides gear design engineers and researchers with the possibility to model helical gears and perform design calculations in a structured, applicable and accurate method.

Details

Journal of Engineering, Design and Technology , vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1726-0531

Keywords

Article
Publication date: 1 June 2005

Yao Zheng, Liu Gao‐Lian and Wu Xiao‐Jiang

Provides two hybrid methods for the aerodynamic design of cascade profiles, of which the design constraints are the combination of aerodynamic and geometric conditions.

Abstract

Purpose

Provides two hybrid methods for the aerodynamic design of cascade profiles, of which the design constraints are the combination of aerodynamic and geometric conditions.

Design/methodology/approach

In the first method, the design constrain is composed of the velocity (or pressure) distribution on part of the blade surface and the geometry of the rest part. In the second method, the aerodynamic load distribution, i.e. the pressure difference between the suction and pressure surfaces, and the blade thickness distribution are employed as the design constrain. These constraints, together with all the other boundary conditions, are involved in the stationary conditions of a variational principle. The solution domain, i.e. the blade‐to‐blade passage, is transformed into a square in the image plane, while the blade contour is projected to a straight line; thus, the difficulty caused by the unknown geometry of profile is avoided. Finite element method is employed to produce the calculation code.

Findings

Applications show the accuracy and the flexibility of the two methods, which can satisfy the different needs from blade design. Finally, the possibility of combining the hybrid methods with the through‐flow method is discussed, which would develop the present methods to three‐dimensional design of cascades.

Research limitations/implications

The design methods are limited to frictionless flow.

Practical implications

A design software of cascade profiles based on this method has been developed, and will be provided to the engineering users for cascade design.

Originality/value

The hybrid methods developed in this paper can satisfy the demands from different aspects of engineering designs: aerodynamics, strength, manufacture, etc.

Details

Aircraft Engineering and Aerospace Technology, vol. 77 no. 3
Type: Research Article
ISSN: 0002-2667

Keywords

Article
Publication date: 9 March 2015

Wenjie Qin and Lunjing Duan

This paper aims to present the model and method involving multi-body system dynamic analysis, finite element quasi-statics contact analysis and numerical calculation of…

Abstract

Purpose

This paper aims to present the model and method involving multi-body system dynamic analysis, finite element quasi-statics contact analysis and numerical calculation of elastohydrodynamic lubrication (EHL), according to the cam wear prediction using Archard’s model. Cam–follower kinematic pairs always work under wear because of concentrated contacts. Given that a cam and follower contact often operates in the mixed or boundary lubrication regime, simulation of cam wear is a multidisciplinary problem including kinematic considerations, dynamic load and stress calculations and elastohydrodynamic film thickness evaluations.

Design/methodology/approach

Multi-body system dynamic analysis, finite element quasi-statics contact analysis and numerical calculation of EHL are applied to obtain the dynamic loads, the time histories of contact pressure and the oil film thicknesses in cam–follower conjunctions to predict cam wear quantitatively.

Findings

The wear depth of the cam in the valve train of a heavy-load diesel engine is calculated, which is in good agreement with the measured value in the practical test. The results show that the cam–tappet pair operates under a mixed lubrication or boundary lubrication, and the wear depths on both sides of the cam nose are extremely great. The wear of these points can be decreased significantly by modifying the local cam profile to enlarge the radii of curvature.

Originality/value

The main value of this work lies in the model and method involving multi-body system dynamic analysis, finite element quasi-statics contact analysis and numerical calculation of EHL, which can give good prediction for the wear of cam.

Details

Industrial Lubrication and Tribology, vol. 67 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 April 1971

J.H. d'Olier and N. Dusouler

The Documentation Centre of the Centre National de la Recherche Scientifique (CNRS) is developing PASCAL, a documentation system whose aim is to meet the traditional needs of…

Abstract

The Documentation Centre of the Centre National de la Recherche Scientifique (CNRS) is developing PASCAL, a documentation system whose aim is to meet the traditional needs of scientists and engineers as well as more recent needs of users having little time to gather information and who wish, nevertheless, to keep up to date.

Details

Program, vol. 5 no. 4
Type: Research Article
ISSN: 0033-0337

Article
Publication date: 1 June 1943

Alexander Klemin

THE eleventh annual meeting of the Institute was for the first time held simultaneously in three centres—in New York City at Columbia University, in Detroit at Rackham Educational…

Abstract

THE eleventh annual meeting of the Institute was for the first time held simultaneously in three centres—in New York City at Columbia University, in Detroit at Rackham Educational Memorial, and in Los Angeles at the University of Southern California—from January 25 to 29. The purpose of the three simultaneous meetings was to minimize travel by executives and engineers from important war jobs in the present emergency. The same programme was offered at all three centres, papers being sometimes presented by proxies—experts in the same field as far as possible. In spite of the fact that attendance was divided between three centres, there was splendid representation at each place and a wide range of subjects was covered in the many papers. Naturally these were restricted more to analysis, and technology and information as to the latest design or production features of current aircraft or engines was withheld. The same ban applied to striking developments in accessories, instruments and armaments. All papers had to be approved by the Army or Navy and to be read substantially as written. While off‐the‐record discussions were permitted, these discussions were not made public. In particular there was a ban on comparisons between foreign and American materials, equipment or methods. The formula for control of comparison performance stated that the manufacturer's smooth curve calibrations and performance figures might be quoted, but no Wright field performance figures or data could be revealed. In spite of such restrictions a tremendous amount of valuable technical information was presented to the assembled engineers.

Details

Aircraft Engineering and Aerospace Technology, vol. 15 no. 6
Type: Research Article
ISSN: 0002-2667

Article
Publication date: 22 September 2022

Yue Liu and Jiayu Gong

The purpose of this paper is to investigate the thermal elastohydrodynamic lubrication (TEHL) flash temperature of the helical gear pairs considering profile modification.

Abstract

Purpose

The purpose of this paper is to investigate the thermal elastohydrodynamic lubrication (TEHL) flash temperature of the helical gear pairs considering profile modification.

Design/methodology/approach

A flash temperature model of the helical gear pair considering the profile modification is proposed based on the TEHL and meshing theories. In doing so, the slicing, fast Fourier transform and chase-after methods are applied to accurately and rapidly obtain the flash temperature of the gear pair. Then, the effects of the modification, input torque and rotation speed on the flash temperature are studied.

Findings

With the increment of the tip relief amount, the flash temperature of the helical gear pair with the axial modification decreases first and then increases, and the meshing position of the maximum flash temperature moves toward the pitch point. Moreover, reducing the input torque or increasing the rotation speed can efficiently reduce the TEHL flash temperature.

Originality/value

This work is a valuable reference for the profile design and optimization of the helical gears to avoid the excessive flash temperature.

Details

Industrial Lubrication and Tribology, vol. 75 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 7 August 2017

Alena Pietrikova, Tibor Rovensky, Juraj Durisin, Igor Vehec and Ondrej Kovac

The purpose of this paper is to analyse the influence of various firing profiles on microstructural and dielectric properties of low-temperature, co-fired ceramic (LTCC…

Abstract

Purpose

The purpose of this paper is to analyse the influence of various firing profiles on microstructural and dielectric properties of low-temperature, co-fired ceramic (LTCC) substrates in a GHz frequency range. According these analyses, sintering process can be controlled and modified to achieve better performance of devices fabricated from LTCC substrates.

Design/methodology/approach

Samples from LTCC substrates GreenTape 951 and GreenTape 9K7 were sintered by four firing profiles. Basic firing profile recommended by the manufacturer was modified by increasing the peak temperature or the dwell time at the peak temperature. The influence of firing profile on microstructural properties was analysed according to measurements by X-ray diffractometer (application of the Cu K-alpha radiation and the Bragg-Brentano method), and the influence on dielectric properties (dielectric constant and dielectric losses) was analysed according to measurements by split cylinder resonator method at 9.7 and 12.5 GHz.

Findings

Rising of the peak temperature or extension of dwell time at this temperature has influence on all analysed properties of LTCC substrates. Size of crystallites can be changed by modification of firing profile as well as microdeformation. In addition, dielectric properties can be changed too by modification of the firing profile. Correlation between microdeformation and dielectric losses was observed.

Originality/value

The novelty of this work lies in finding the mutual relationship between changes in microstructural (size of grains and microdeformation) and dielectric properties (dielectric constant and dielectric losses) caused by different firing profiles.

Details

Microelectronics International, vol. 34 no. 3
Type: Research Article
ISSN: 1356-5362

Keywords

Article
Publication date: 8 February 2011

Luis Magalhaes, Ramiro Martins, Cristiano Locateli and Jorge Seabra

The purpose of this paper is to develop innovative geometry for gears aiming low power loss and easy manufacturing.

Abstract

Purpose

The purpose of this paper is to develop innovative geometry for gears aiming low power loss and easy manufacturing.

Design/methodology/approach

New gear profiles were developed and studied, and gears were built accordingly and then tested using an FZG machine.

Findings

Results from the experimental tests revealed the influence of the profile modifications on the operating temperature, thus on the efficiency of gears (in terms of power loss).

Research limitations/implications

Studied cases were limited to experimental gear models compliant to the FZG machine.

Practical implications

Low‐loss gears can be produced using common technologies and tools. Its design includes power loss minimization besides mechanical strength. The new gears are more environmentally friendly and can operate with lower power consumption, lower temperature, increasing gear and gear oil life.

Originality/value

This work contributes to the development of the “low‐loss gears” concept, adapting it to low‐cost manufacturing technologies. Finally, more efficient gears and gearboxes can be produced only by performing simple geometrical modifications to standard gears.

Details

Industrial Lubrication and Tribology, vol. 63 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 19 October 2015

Alberto Boschetto and Luana Bottini

The purpose of this paper is to study the integration between this technology and barrel finishing (BF) operation to improve part surface quality. Fused deposition modeling (FDM…

1494

Abstract

Purpose

The purpose of this paper is to study the integration between this technology and barrel finishing (BF) operation to improve part surface quality. Fused deposition modeling (FDM) processes have limitation in term of accuracy and surface finishing. Hence, post-processing operations are needed. A theoretical and experimental investigations have been carried out.

Design/methodology/approach

A geometrical model of the profile under the action of machining is proposed. The model takes into account FDM formulation and allows to predict the surface morphology achievable by BF. The MR needed in the model is obtained by a particular profilometer methodology, based on the alignment of Firestone–Abbot (F–A) curves. The experimental performed on a suitable geometry validated geometrical model. Profilometer and dimensional measurements have been used to assess the output of the coupled technologies in terms of surface roughness and accuracy.

Findings

The coupling of FDM and BF has been assessed and characterized in terms of obtained part surfaces and dimension evolution. Deposition angle strongly affects the BF removal speed and alters nominal dimensions of part. The geometric profile model gave interesting information about profile morphology and machining mechanism; moreover, the height prevision allows to estimate BF working time to accomplish part requirements.

Research limitations/implications

The prediction of the geometric profile as a function of FDM fabrication parameters is a powerful tool which permits to investigate surface properties such as mechanical coupling or tribological aspects. The coupling of BF and FDM has been assessed and now optimization of this process can be performed just evaluating effects of parameters.

Practical implications

This research has been focused to an industrial application, and results can be used in a computer-aided manufacturing. The prevision of surface obtainable by this integration is a tool to find the part optimum orientation to accomplish the drawing requirements. Both the experimental findings and the model can guide operator toward a proper process improvement, thus reducing or eliminating expensive trial and error phase in the post-processing operation of FDM prototypes.

Originality/value

In this paper, a novel model has been presented. It allows to know in advance profile morphology achievable by a specific surface of a FDM part after a determined BF working time. A particular application of FA curves gives the MR values.

Details

Rapid Prototyping Journal, vol. 21 no. 6
Type: Research Article
ISSN: 1355-2546

Keywords

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