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Article
Publication date: 14 September 2015

Xia He, Lin Zhong, Guorong Wang, Yang Liao and Qingyou Liu

This paper aims to carry out tribological experiments to explore the applications of femtosecond laser surface texturing technology on rock bit sliding bearing to enhance the…

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Abstract

Purpose

This paper aims to carry out tribological experiments to explore the applications of femtosecond laser surface texturing technology on rock bit sliding bearing to enhance the lifetime and working performance of rock bit sliding bearing under high temperature and heavy load conditions.

Design/methodology/approach

Surface textures on beryllium bronze specimen were fabricated by femtosecond laser ablation (800 nm wavelength, 40 fs pulse duration, 1 kHz pulse repetition frequency), and then the tribological behaviors of pin-on-disc configuration of rock bit bearing were performed with 20CrNiMo/beryllium bronze tribo-pairs under non-Newtonian lubrication of rock bit grease.

Findings

The results showed that the surface texture on beryllium bronze specimens with specific geometrical features can be achieved by optimizing femtosecond laser processing via adjusting laser peak power and exposure time; more than 52 per cent of friction reduction was obtained from surface texture with a depth-to-diameter ratio of 0.165 and area ratio of 5 per cent at a shear rate of 1301 s−1 under the heavy load of 20 MPa and high temperature of 120°C, and the lubrication regime of rock bit bearing unit tribo-pairs was improved from boundary to mixed lubrication, which indicated that femtosecond laser ablation technique showed great potential in promoting service life and working performance of rock bit bearing.

Originality/value

Femtosecond laser-irradiated surface texture has the potential possibility for application in rock bit sliding bearing to improve the lubrication performance. Because proper micro dimples showed good lubrication and wear resistance performance for unit tribo-pairs of rock bit sliding bearing under high temperature, heavy load and non-Newtonian lubrication conditions, which is very important to improve the efficiency of breaking rock and accelerate the development of deep-water oil and gas resources.

Details

Industrial Lubrication and Tribology, vol. 67 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 5 December 2022

Qibiao Yang, Yunhan You, Bojin Cheng, Lie Chen, Jian Cheng, Deyuan Lou, Yutao Wang and Dun Liu

The purpose of this study is to process the wettability surface of the ZrO2 ceramics to improve their surface friction performance.

Abstract

Purpose

The purpose of this study is to process the wettability surface of the ZrO2 ceramics to improve their surface friction performance.

Design/methodology/approach

Microtexture was processed on the surface of ZrO2 ceramics using a femtosecond laser. The three-dimensional texture morphology, surface contact angle, friction curve and wear morphology were measured by the laser confocal microscope, the contact angle meter, the reciprocating friction and wear tester and the scanning electron microscope, respectively. Based on Wenzel and partial impalement models, a geometric model of micro pits is established to study the influence mechanism of micro pit depth, diameter and distribution density on wettability and to analyze the relationship between surface wettability and tribological properties.

Findings

The results show that changing the geometric characteristics of the texture will lead to a change in the solid-liquid contact mode, and then lead to a change of in the surface contact angle. Wettability is an essential factor that affects the reduction of surface friction. The construction of a reasonable texture can enhance the surface hydrophilicity, which is conducive to the formation of a lubricating film on the ceramic surface, thereby reducing abrasive and adhesive wear, and improving the wear resistance of the ZrO2 ceramic surface.

Originality/value

The results provide a theoretical reference for femtosecond laser surface texture wettability regulation and tribological performance improvement.

Details

Industrial Lubrication and Tribology, vol. 75 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 10 June 2021

Ru Zhang, Chuanzhen Huang, Jun Wang, Hongtao Zhu and Hanlian Liu

The purpose of this study is to fabricate high-aspect-ratio grooves with high surface quality by femtosecond laser (FS) to improve the machinability of silicon carbide (SiC) and…

Abstract

Purpose

The purpose of this study is to fabricate high-aspect-ratio grooves with high surface quality by femtosecond laser (FS) to improve the machinability of silicon carbide (SiC) and optimize the process parameters in micromechanical applications.

Design/methodology/approach

Four contrast experiments are reported to characterize the FS laser grooving process for SiC with polarization direction, crystal orientation, multi-pass scanning and z layer feed, respectively. The effects of different experimental conditions on the groove characteristics, material removal rate (MRR), aspect ratio, heat affected zone (HAZ) and surface roughness Ra are analyzed.

Findings

The influence of increasing laser fluence and multi-scanning pass on the groove depth is greater than on the groove width. The MRR, aspect ratio, HAZ and Ra increased with the increase of laser fluence and multi-scanning pass. The direction of laser polarization affects the direction of hot electron injection but has little effect on the material characteristics. FS laser ablation is an isotropic process and there is no obvious change in different crystal orientations. The z-layer feed can significantly increase the groove width and depth and reduce HAZ and Ra. The maximum aspect ratio of 82.67% was fabricated.

Originality/value

The results contribute to the understanding of the removal mechanism and reduce the friction of the microfluidic device and improve the flowability in the FS laser ablation of SiC. This paper provides suggestions for the selection of suitable process parameters and provides a wider possibility for the application of micro-texture on SiC.

Details

Industrial Lubrication and Tribology, vol. 73 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 4 December 2017

Jifeng Ren, Rajib Ahmed and Haider Butt

The purpose of this paper is to analyse nanosecond pulsed laser ablation on both metallic materials and non-metallic materials; a comparison between metallic materials and…

Abstract

Purpose

The purpose of this paper is to analyse nanosecond pulsed laser ablation on both metallic materials and non-metallic materials; a comparison between metallic materials and non-metallic materials has also been included.

Design/methodology/approach

In this paper, FEM method has been used to calculate the result by means of the finite element method. Furthermore, all the analyses are based on thermal theories.

Findings

The paper presents a comparison of metallic and non-metallic materials. Besides, the effect of how laser parameter changes would influence the ablation depth has also been assessed.

Research limitations/implications

All studies in this paper are based on classical thermal theories. Thermal theories are not applicable some times.

Originality/value

With the results of this paper, suggestions are made so that experiments and manufactures could be optimised and improved.

Details

World Journal of Engineering, vol. 14 no. 6
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 15 October 2021

Ferhat Ceritbinmez and Ahmet Yapici

The purpose of this study is to obtain strong materials with multiwall carbon nanotubes (MWCNTs) doped and investigate laser cut of MWCNTs also find the effect of the laser

Abstract

Purpose

The purpose of this study is to obtain strong materials with multiwall carbon nanotubes (MWCNTs) doped and investigate laser cut of MWCNTs also find the effect of the laser cutting parameters on composite materials.

Design/methodology/approach

The laminated composite plates were manufactured by using a vacuum infusion process. The mechanical properties of the composite materials produced were determined according to American Society for Testing and Materials (ASTM) D3039M, ASTM D3171, ASTM D 792 and ASTM D2583. A 130 Watts carbondioxide (CO2) laser cutting machine was used for drilling the two different composite plates with a thickness of 1.6–1.5 mm. Three variables were considered as process parameters including laser power (in three levels of 84.50, 104.00 and 127.40 W), cutting speed (in three levels of 4, 6, 8 mm/s) and 14 mm fixed focal position.

Findings

The fibers could not be cut due to insufficient melting in the experiments performed using 84.50 and 104.00 W laser power but the cutting was successfully completed when the laser power was 127.40 W. However, as the cutting speed increased, the contact time of the laser beam with the material decreased, so the kerf decreased, but the increased laser power created a thermal effect, causing an increase in hardness around the cutting surface. This increase was lower in MWCNTs doped composites compared to pure composites. It has been found that the addition of nanoparticles to layered glass fiber composite materials played an effective role in the strength of the material and affected the CO2 laser cutting quality.

Originality/value

This study is a unique study in which the CO2 laser cutting method of MWCNT-doped composite materials was investigated and the machinability without cutting errors, such as delamination, splitting, distortion and burring using the most suitable laser cutting parameters was revealed.

Details

Aircraft Engineering and Aerospace Technology, vol. 94 no. 2
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 12 August 2021

Amrita M., Rukmini Srikant Revuru, Sreeram Chatti, Sree Satya Bharati Sri Satya Moram, Chandu Byram and Venugopal Rao Soma

Ti6Al4V is a commonly used titanium alloy with several applications in aerospace industry due to its excellent strength to weight ratio. But due to low thermal conductivity, it is…

Abstract

Purpose

Ti6Al4V is a commonly used titanium alloy with several applications in aerospace industry due to its excellent strength to weight ratio. But due to low thermal conductivity, it is categorized as “difficult to machine.” Though machinability can be improved with cutting fluids, it is not preferred due to associated problems. This study aims at eliminating the use of cutting fluid and finding an alternate solution to dry machining of Ti6Al4V. AlTiN coated tools provide good heat and oxidation resistance but have low lubricity. In the present work, graphene, which is known for lubricating properties, is added to the tools using five different methods (tool condition) to form graphene self-lubricated cutting tools.

Design/methodology/approach

Graphene-based self-lubricating tools are prepared by using five methods: dip coating (10 dips and 30 dips); drop casting; and filling of micro/macroholes. Performance of these tools is evaluated in terms of cutting forces, surface roughness and tool wear by machining Ti6Al4V and comparing with conventional coated cutting tool.

Findings

Self-lubricating tool with micro holes filled with graphene outperformed other tools and showed maximum decrease of 33.42% in resultant cutting forces, 35% in surface roughness (Ra) and 30% in flank wear compared to conventional cutting tool.

Originality/value

Analysis of variance for all forces show that tool condition and machining time have significant influence on all components of cutting forces and resultant cutting forces.

Details

World Journal of Engineering, vol. 19 no. 6
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 13 September 2011

Stephen J. Mihailov, Dan Grobnic, Christopher W. Smelser, Robert B. Walker, Ping Lu and Huimin Ding

The purpose of this paper is to present a review of research performed at the Communications Research Centre Canada on sensing applications of femtosecond infrared laser‐inscribed…

Abstract

Purpose

The purpose of this paper is to present a review of research performed at the Communications Research Centre Canada on sensing applications of femtosecond infrared laser‐inscribed Bragg gratings.

Design/methodology/approach

By using fibre Bragg gratings induced with ultrafast infrared radiation, inscription of high temperature stable sensors in standard and exotic optical waveguides is investigated for a variety of novel applications.

Findings

Generally, femtosecond laser‐induced gratings are effective sensors that can be applied in situations and environments where most fibre optic sensors are not effective.

Originality/value

The paper is a review of existing work already published in the literature and provides an overview of this technology to the reader.

Content available

Abstract

Details

Assembly Automation, vol. 30 no. 3
Type: Research Article
ISSN: 0144-5154

Article
Publication date: 14 March 2016

Yali Zhang, Xiaogang Zhang, Tonghai Wu and You-bai Xie

The piston ring-cylinder liner pair is one of the most important tribological systems of an internal combustion engine. The friction loss of the piston ring-cylinder liner pair…

Abstract

Purpose

The piston ring-cylinder liner pair is one of the most important tribological systems of an internal combustion engine. The friction loss of the piston ring-cylinder liner pair accounts for the largest portion of total efficiency losses. Therefore, improving the tribological system design of the piston ring-cylinder liner pair can reduce friction losses and bring tremendous economic benefits to society. This paper aims use surface texturing, which is proving to be an effective method, for improving the tribological performance of sliding surfaces.

Design/methodology/approach

In this paper, an experimental study using a pin-on-disk tribometer was carried out to evaluate the effects of surface texturing on friction reduction of piston rings under various loads and sliding velocities. Rectangular- and circular-shaped textures with different depths and area densities were produced by a Femtosecond laser. Comparison experiments were conducted with un-textured rings.

Findings

The results indicate that the friction performance of the ring surface was significantly improved by surface texturing, and the running-in stage was also shortened. More specifically, it was found that the rectangular-shaped texture had a better effect on friction reduction than the circular-shaped texture. Results also indicate that an optimum texture density existed for the rectangular-shaped texture. Additionally, it was observed that the average friction coefficient reduction of the textured ring decreased with increasing load and increased with increasing sliding velocity.

Originality/value

Consequently, these findings provide a more in-depth understanding of the relationship between micro-textures and tribological properties of piston rings in lubricating sliding.

Details

Industrial Lubrication and Tribology, vol. 68 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 29 April 2022

Shuaijie Zhai, Qiaogao Feng, Hui Yang, Lijie Ma and Minghua Pang

The purpose of this paper is to study a new liquid-phase assisted texture treatment method to improve the tribological properties of 304 stainless steel.

Abstract

Purpose

The purpose of this paper is to study a new liquid-phase assisted texture treatment method to improve the tribological properties of 304 stainless steel.

Design/methodology/approach

Three groups of textured type (KY, KJ and YJ) were prepared on 304 stainless steel surface using laser circular and cross scanning method in air and liquid assisted condition. The surface morphology and element content of test samples were measured with scanning electron microscope, energy spectrum. Then, the tribological test was carried out using MWF-500 reciprocating friction and wear testing machine under dry and oil lubrication condition.

Findings

The experimental results showed that the textured surface of laser processing in air was obviously blackened, and the oxygen content was increased from 16.9% to 24%. These cases did not occur on liquid-assisted laser textured surface, which induced a better wettability and surface texture processing quality. For friction test, the friction coefficient of cross-scanning textured surface prepared in assisted liquid (YJ) was the smallest. It is reduced by 55% in oil lubrication case compared to the original surface (YS). The cross-scanning textured surface prepared in air (KJ) was a little worse in friction coefficient and a little better in wear quantity than the cross-scanning textured surface prepared in assisted liquid (YJ). It is indicated that the laser processing surface with assisted liquid has obvious advantages in surface texture quality and interfacial tribological property. The main reason is that the assisted liquid plays a role in cooling and protecting action of the machined surface. The bubbles, generated at the solid–liquid interface because of the laser heat effect, scatter the laser beam and carry out the processed melt meanwhile. The lubricating medium is easier to penetrate and store in the contact interfaces because of the higher surface textured performance and wettability.

Originality/value

The main contribution of this work is in providing a new surface texture processing method that has a better surface micropits quality and interfacial tribology regulation ability.

Details

Industrial Lubrication and Tribology, vol. 74 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

1 – 10 of 114