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1 – 10 of over 1000S. Rajendra Prasad, K. Ravindranath K. Ravindranath and M.L.S. Devakumar M.L.S. Devakumar
The choice of best machining parameters is an extremely basic factor in handling of any machined parts. The purpose of this paper is to exhibit a multi-objective optimization…
Abstract
Purpose
The choice of best machining parameters is an extremely basic factor in handling of any machined parts. The purpose of this paper is to exhibit a multi-objective optimization technique; in view of weighted aggregate sum product assessment (WASPAS) technique toward upgrade the machining parameters in modified air abrasive jet machining (MAAJM) process: injecting pressure, stand-off distance (SOD), and abrasive mesh size measure with 100 rpm rotatable worktable on Nickel 233 alloy material. Three conflicting destinations, material removal rate (MRR), surface roughness (SR) and taper angles (Ta), respectively, are considered at the same time. The proposed procedure uses WASPAS, which is the examination of parametric optimization of the abrasive jet machining (AJM) process. The results was used any scopes of reactions in MAAJM process is the ideal setting of parameters are resolved through investigations represented. There is wide utilization of Nickel 233 in aviation enterprises; machining information on producing a hole utilizing MAAJM for the first time is given in this work, which will be helpful different industries.
Design/methodology/approach
This paper exhibits a multi-objective optimization technique; in view of WASPAS technique toward upgrade the machining parameters in MAAJM process: injecting pressure, SOD, and abrasive mesh size measure with 100 rpm rotatable worktable on Nickel 233 alloy material.
Findings
As an outcome of using the tool in any ranges of responses in the AJM process, the optimal setting of parameters is determined through experiments illustrated. The machining data of generating a hole using AJM are studied for the first time in this work, which will be useful for aerospace industries, where Nickel 233 is used broadly.
Originality/value
A new material in unconventional machining process and also a multi-objective optimization technique are adopted.
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Keywords
Zhenlong Peng, Aowei Han, Chenlin Wang, Hongru Jin and Xiangyu Zhang
Unconventional machining processes, particularly ultrasonic vibration cutting (UVC), can overcome such technical bottlenecks. However, the precise mechanism through which UVC…
Abstract
Purpose
Unconventional machining processes, particularly ultrasonic vibration cutting (UVC), can overcome such technical bottlenecks. However, the precise mechanism through which UVC affects the in-service functional performance of advanced aerospace materials remains obscure. This limits their industrial application and requires a deeper understanding.
Design/methodology/approach
The surface integrity and in-service functional performance of advanced aerospace materials are important guarantees for safety and stability in the aerospace industry. For advanced aerospace materials, which are difficult-to-machine, conventional machining processes cannot meet the requirements of high in-service functional performance owing to rapid tool wear, low processing efficiency and high cutting forces and temperatures in the cutting area during machining.
Findings
To address this literature gap, this study is focused on the quantitative evaluation of the in-service functional performance (fatigue performance, wear resistance and corrosion resistance) of advanced aerospace materials. First, the characteristics and usage background of advanced aerospace materials are elaborated in detail. Second, the improved effect of UVC on in-service functional performance is summarized. We have also explored the unique advantages of UVC during the processing of advanced aerospace materials. Finally, in response to some of the limitations of UVC, future development directions are proposed, including improvements in ultrasound systems, upgrades in ultrasound processing objects and theoretical breakthroughs in in-service functional performance.
Originality/value
This study provides insights into the optimization of machining processes to improve the in-service functional performance of advanced aviation materials, particularly the use of UVC and its unique process advantages.
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Emad Kazemzadeh, Mohammad Taher Ahmadi Shadmehri, Taghi Ebrahimi Salari, Narges Salehnia and Alireza Pooya
The USA is one of the largest oil producers in the world. For this purpose, the authors model and predict the US conventional and unconventional oil production during the period…
Abstract
Purpose
The USA is one of the largest oil producers in the world. For this purpose, the authors model and predict the US conventional and unconventional oil production during the period 2000–2030.
Design/methodology/approach
In this research, the system dynamics (SD) model has been used. In this model, economic, technical, geopolitical, learning-by-doing and environmental (social costs of carbon) issues are considered.
Findings
The results of the simulation, after successfully passing the validation test, show that the US unconventional oil production rate under the optimistic scenario (high oil prices) in 2030 is about 12.62 million barrels/day (mb/day), under the medium oil price scenario is about 11.4 mb/day and under the pessimistic scenario (low oil price) is about 10.18 mb/day. The results of US conventional oil production forecasting under these three scenarios (high, medium and low oil prices) show oil production of 4.62, 4.26 and 3.91 mb/day, respectively.
Originality/value
The contribution of this study is important in several respects: First, by modeling SD that technical, economic, proven reserves and technology factors are considered, this paper models US conventional and unconventional oil production separately. In this modeling, nonlinear relationships and feedback loops are presented to better understand the relationships between variables. Second, given the importance of environmental issues, the modeling of social costs of CO2 emissions per barrel of oil is also presented and considered as a part of oil production costs. Third, conventional and unconventional US oil production by 2030 is forecast separately, the results of this study could help policymakers to develop unconventional oil and plan for energy self-sufficiency.
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THE Paris Aero Show is unique in that it is a regular exhibition, held every two years, thus permitting continuous comparisons of tendencies in design; its history being closely…
Abstract
THE Paris Aero Show is unique in that it is a regular exhibition, held every two years, thus permitting continuous comparisons of tendencies in design; its history being closely identified with technical progress. The 1932 exhibition is organised, as usual, by the Chambre Syndicate des Industries Aéronautiques, of which M. Henry Potez, the well‐known aeroplane and engine manufacturer, is the present President, M. André Granet being Commissaire Général.
Inconel 718 (IN718) is a high-performance nickel-based superalloy with high oxidation-corrosion-temperature resistance, high strength (tensile, fatigue, creep and rupture)…
Abstract
Purpose
Inconel 718 (IN718) is a high-performance nickel-based superalloy with high oxidation-corrosion-temperature resistance, high strength (tensile, fatigue, creep and rupture), durability, toughness, hardness and dimensional stability, which is difficult to machine with traditional fabrication methods. To overcome these difficulties, wire electrical discharge machining (WEDM), one of the modern manufacturing methods, is used.
Design/methodology/approach
Main performance criteria in WEDM; material removal rate (MRR), cutting speed, surface roughness, cutting width (kerf) and wire wear rate. In this study, the effect of processing parameters on kerf and MRR because of processing IN718 in WEDM was investigated. Machining parameters, voltage, wire feed rate and dielectric fluid pressure were determined. Deionized water was used as a dielectric fluid and 0.3 mm brass wire was used as wire in the experiments. Gray Relational Analysis (GRA), which is one of the multi-criteria decision-making methods, has been applied for the optimization of the machining parameters in the cutting process with the WEDM. Analysis of variance (ANOVA) was used to determine the effect percentages of the cut-off parameters.
Findings
The parameter with the highest effect was determined as tension with a rate of 76.95% for kerf and 91.21% for MRR.
Originality/value
The novel approach uses Taguchi-based GRA optimization as a result of cutting IN718 with WEDM, reducing cost and time consumption.
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Keywords
Guanchen Liu, Dongdong Xu, Zifu Shen, Hongjie Xu and Liang Ding
As an advanced manufacturing method, additive manufacturing (AM) technology provides new possibilities for efficient production and design of parts. However, with the continuous…
Abstract
Purpose
As an advanced manufacturing method, additive manufacturing (AM) technology provides new possibilities for efficient production and design of parts. However, with the continuous expansion of the application of AM materials, subtractive processing has become one of the necessary steps to improve the accuracy and performance of parts. In this paper, the processing process of AM materials is discussed in depth, and the surface integrity problem caused by it is discussed.
Design/methodology/approach
Firstly, we listed and analyzed the characterization parameters of metal surface integrity and its influence on the performance of parts and then introduced the application of integrated processing of metal adding and subtracting materials and the influence of different processing forms on the surface integrity of parts. The surface of the trial-cut material is detected and analyzed, and the surface of the integrated processing of adding and subtracting materials is compared with that of the pure processing of reducing materials, so that the corresponding conclusions are obtained.
Findings
In this process, we also found some surface integrity problems, such as knife marks, residual stress and thermal effects. These problems may have a potential negative impact on the performance of the final parts. In processing, we can try to use other integrated processing technologies of adding and subtracting materials, try to combine various integrated processing technologies of adding and subtracting materials, or consider exploring more efficient AM technology to improve processing efficiency. We can also consider adopting production process optimization measures to reduce the processing cost of adding and subtracting materials.
Originality/value
With the gradual improvement of the requirements for the surface quality of parts in the production process and the in-depth implementation of sustainable manufacturing, the demand for integrated processing of metal addition and subtraction materials is likely to continue to grow in the future. By deeply understanding and studying the problems of material reduction and surface integrity of AM materials, we can better meet the challenges in the manufacturing process and improve the quality and performance of parts. This research is very important for promoting the development of manufacturing technology and achieving success in practical application.
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Michal Cichowicz, Wojciech Pilecki, Marcin Wardach, Paweł Prajzendanc, Kamil Cierzniewski and Ryszard Palka
This paper aims to present the project of a permanent magnet synchronous machine which can be used as generator in the vertical axis wind turbine.
Abstract
Purpose
This paper aims to present the project of a permanent magnet synchronous machine which can be used as generator in the vertical axis wind turbine.
Design/methodology/approach
In the study, finite element analysis was used to perform simulation research of electrical machines. Based on the simulation studies, an experimental model was built. The paper presents also selected experimental results.
Findings
During the research, it was found that the radial arrangement of the permanent magnets is more favorable than the tangential one for the selected structure of the generator with permanent magnets.
Research limitations/implications
During the experimental research, a problem was encountered involving the correct control of the constructed generator at low rotational speeds.
Practical implications
The proposed solution can be used in low-speed vertical axis wind turbines.
Social implications
The presented research fits the global trend toward the use of alternative and renewable energy sources.
Originality/value
The paper presents new simulation studies of two low-speed generator topologies. The results for the radial and tangential arrangement of the permanent magnets in the rotor were verified. Based on this research, an experimental prototype of a generator for a slow-speed vertical axis wind turbine was built.
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Anshuman Kumar, Chandramani Upadhyay, Ram Subbiah and Dusanapudi Siva Nagaraju
This paper aims to investigate the influence of “BroncoCut-X” (copper core-ZnCu50 coating) electrode on the machining of Ti-3Al-2.5V in view of its extensive use in aerospace and…
Abstract
Purpose
This paper aims to investigate the influence of “BroncoCut-X” (copper core-ZnCu50 coating) electrode on the machining of Ti-3Al-2.5V in view of its extensive use in aerospace and medical applications. The machining parameters are selected as Spark-off Time (SToff), Spark-on Time (STon), Wire-speed (Sw), Wire-Tension (WT) and Servo-Voltage (Sv) to explore the machining outcomes. The response characteristics are measured in terms of material removal rate (MRR), average kerf width (KW) and average-surface roughness (SA).
Design/methodology/approach
Taguchi’s approach is used to design the experiment. The “AC Progress V2 high precision CNC-WEDM” is used to conduct the experiments with ϕ 0.25 mm diameter wire electrode. The machining performance characteristics are examined using main effect plots and analysis of variance. The grey-relation analysis and fuzzy interference system techniques have been developed to combine (called grey-fuzzy reasoning grade) the experimental response while Rao-Algorithm is used to calculate the optimal performance.
Findings
The hybrid optimization result is obtained as SToff = 50µs, STon = 105µs, Sw = 7 m/min, WT = 12N and Sv=20V. Additionally, the result is compared with the firefly algorithm and improved gray-wolf optimizer to check the efficacy of the intended approach. The confirmatory test has been further conducted to verify optimization results and recorded 8.14% overall machinability enhancement. Moreover, the scanning electron microscopy analysis further demonstrated effectiveness in the WEDMed surface with a maximum 4.32 µm recast layer.
Originality/value
The adopted methodology helped to attain the highest machinability level. To the best of the authors’ knowledge, this work is the first investigation within the considered parametric range and adopted optimization technique for Ti-3Al-2.5V using the wire-electro discharge machining.
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Massimo Barcaro and Nicola Bianchi
The purpose of this paper is to give an overview of the design issues of permanent magnet machines for the hybrid electric and plug‐in electric vehicles, including railway…
Abstract
Purpose
The purpose of this paper is to give an overview of the design issues of permanent magnet machines for the hybrid electric and plug‐in electric vehicles, including railway traction and naval propulsion.
Design/methodology/approach
Focus is given on both synchronous permanent magnet and reluctance machines. An overview of the design rules are provided, covering the topics of: fractional‐slot windings, fault‐tolerant configurations, flux‐weakening capability, and torque quality.
Findings
The peculiarities of these machines and the advanced design considerations to fit the automotive requirements are analyzed.
Originality/value
The paper includes a wide description of innovative electrical machines for electric vehicles, including not only the traction capability, but also analysis of features as weight reduction, torque ripple reduction, increase of fault tolerance, and so on.
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Mahendra Uttam Gaikwad, A. Krishnamoorthy and Vijaykumar S. Jatti
Electrical discharge machining (EDM) of hard materials like NiTi 60 alloys is important as it finds application in different sectors of engineering such as automobile, aircraft…
Abstract
Purpose
Electrical discharge machining (EDM) of hard materials like NiTi 60 alloys is important as it finds application in different sectors of engineering such as automobile, aircraft, biomedical, oil industries, etc.
Design/methodology/approach
The first target of this investigation is to determine the effect of process parameters such as current, voltage, pulse on time and pulse off time on the material removal rate (MRR), surface roughness (SR) and white layer formation (WLT) for NiTi 60 smart material alloy. The secondary aim is to identify the presence of surface integrity parameters such as cracks, WLT, microvoids, globules and debris formation by using the scanning electron microscopy technique and with the use of ImageJ software for die sink EDM machining of NiTi 60 alloy.
Findings
The results reveal that current is significant for MRR, voltage and current influence SR, and for WLT, voltage is a significant factor. The experimentation study also shows the generation of oxide and carbide layers on the machined surface, which were evident with the use of the X-ray diffraction technique. The presence of these oxide and carbide layers causes to form WLT on the machined surface and thereby increases the hardness of the machined surface.
Originality/value
Hardness test was performed with Vickers hardness tester, which gives evidence for the increase in hardness of machined surface due to the generation of WLT.
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