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Article
Publication date: 13 November 2017

Zhe Liu, Wei Chen, Desheng Li and Wenjing Zhang

In high-speed processing, the influence on the machining accuracy of a machine tool is greatly caused by the thermal deformation of the motorized spindle; a further study on the…

Abstract

Purpose

In high-speed processing, the influence on the machining accuracy of a machine tool is greatly caused by the thermal deformation of the motorized spindle; a further study on the thermal characteristics of the spindle is given in this paper. This study aims to reduce the thermal error and improve the performance of the machine tool by discussing the relationships between the temperature distributions and rotating accuracy caused by the thermal deformations of the spindle.

Design/methodology/approach

The paper opted for a method combining the theoretical analysis and the experimental study to study the thermal stability of the high-speed motorized spindle. First of all, a finite element model of the spindle was built with ANSYS, whereby temperature distributions and the thermal deformations were successively obtained at different speeds. And then, both the temperature field and the rotating accuracy of the motorized spindle were measured simultaneously by the thermal stability experiment. Finally, the experimental and theoretical results were compared and validated.

Findings

The thermal stability of the motorized spindle was studied in this paper, and some findings from the study were as follows: the spindle’s rotating accuracy maintained good in X direction but bad in Y and Z directions in terms of the deformations; the higher front-end temperature of the spindle which can significantly affect the rotating accuracy is needed to be controlled mainly; the recovery speed of the spindle deformation lagged behind the temperature’s fallback speed; the vibration graph about radial rotating sensitivity synthesized by X1 and X2 presented a trifoliate shape.

Originality/value

Based on a built test-bed which can synchronously measure the motorized spindle’s temperature distribution and rotating accuracy with five-point method, the coupling effects of the thermal deformation and temperature are embodied, and not only the vibration graph but also the thermal tilt angles can be gained. Therefore, considering the influence of the thermal deformation on the heat generated by the bearings, the paper fulfilled a study by which it was obtained that the front-end temperature of the spindle, which was higher and could significantly affect the rotating accuracy, needed to be controlled mainly.

Details

Industrial Lubrication and Tribology, vol. 69 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 4 January 2021

Wei Zhang, Enzheng Xing, Shang Hao, Yonghe Xiao, Ruonan Li, Jiming Yao and Yonggui Li

This study aims to manufacture cotton fabric with thermal regulation performance by using the composite phase change material (CPCM) prepared by coating paraffin doped with…

Abstract

Purpose

This study aims to manufacture cotton fabric with thermal regulation performance by using the composite phase change material (CPCM) prepared by coating paraffin doped with expanded graphite (EG), and the thermal effect of the fabric material was evaluated and characterized.

Design/methodology/approach

EG/paraffin CPCM with shape stability and enhanced thermal conductivity were prepared by the impregnation method and then finished on the surface of cotton fabric with coating technology. The microstructure, crystal structure, chemical composition, latent heat property and thermal conductivity were analyzed by scanning electron microscope, x-ray diffraction, Fourier transform infrared spectroscopy, differential scanning calorimeter and thermal constant analyzer. The photo-thermal effect of the coated fabric was studied by a thermal infrared imager.

Findings

CPCM prepared with a mass ratio of EG to paraffin of 1:8 showed excellent shape stability and low paraffin leakage rate. The latent heat of the CPCM was 51.6201 J/g and the thermal conductivity coefficient was increased by 11.4 times compared with the mixed paraffin. After the CPCM was coated on the surface of the cotton fabric, the light-to-heat conversion rate of the C-EG/PA3 sample was improved by 86.32% compared with the original fabric. In addition, the coated fabric showed excellent thermal stability and heat storage performance in the thermal cycling test.

Research limitations/implications

EG can improve the shape stability and thermal conductivity of paraffin but will reduce the latent heat energy.

Practical implications

The method developed provided a simple and practical solution to improving the thermal regulation performance of fabrics.

Originality/value

Combining paraffin wax with fabrics in a composite way is innovative and has certain applicability in improving the thermal properties of fabrics.

Details

Pigment & Resin Technology, vol. 50 no. 4
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 31 August 2022

Ibrahim Ogu Sadiq, Mohd Azlan Suhaimi, Safian Sharif, Noordin Mohd Yusof and Muhammad Juzaili Hisam

The purpose of this study is to evaluate the potentials of nano-additives in enhancement of oxidation and thermal stability of biolubricants thereby, improving the resistance of…

Abstract

Purpose

The purpose of this study is to evaluate the potentials of nano-additives in enhancement of oxidation and thermal stability of biolubricants thereby, improving the resistance of dispersed nanolubricants to thermal degradation under elevated temperature.

Design/methodology/approach

This study evaluates the oxidation stability and tribological performance of nano-enhanced biolubricants. Graphene and maghemite nanoparticles at 0.1% volume concentration were dispersed into coconut oil. Oxidation stability was analysed using a thermal analyser to understand the effect of nano-additives on thermal degradation of lubricants under increasing temperature. In addition, tribological performance and viscosity of the tested lubricants were evaluated using a four-ball friction tester and viscometer according to American Society for Testing and Materials standards.

Findings

The results reveal that the oxidation stability of biolubricants dispersed with nano-additives improves due to delayed thermal degradation. The nano-enhanced biolubricants’ oxidation onset temperature was delayed by 18.75 °C and 37.5 °C, respectively, for maghemite (MGCO) and graphene (XGCO) nanolubricants. This improvement imparts the performance viscosity and tribological performance positively. For graphene-enhanced nanolubricant, 10.4% and 5.6% were reduced, respectively, in coefficient of friction (COF)and wear scar diameter (WSD), whereas 3.43% and 4.3% reduction in COF and WSD, respectively, for maghemite-enhanced nanolubricant compared with coconut oil. The viscosity index of nanolubricants was augmented by 7.36% and 13.85%, respectively, for maghemite and graphene nanolubricants.

Research limitations/implications

The excellent performance of nanolubricants makes them suitable candidate as sustainable lubricants for machining with regard to environmental benefits and energy saving.

Originality/value

The effect of graphene and maghemite nanoparticles on the oxidation stability and tribological performance of biolubricants has been investigated. It is an original work and yet to be published elsewhere.

Details

Industrial Lubrication and Tribology, vol. 74 no. 9
Type: Research Article
ISSN: 0036-8792

Keywords

Content available
Article
Publication date: 14 October 2021

Wei Zhang, Jiali Weng, Shang Hao, Yuan Xie and Yonggui Li

Fabrics with photothermal conversion functions were developed based on the introduction of shape stable composite phase change materials (CPCMs).

263

Abstract

Purpose

Fabrics with photothermal conversion functions were developed based on the introduction of shape stable composite phase change materials (CPCMs).

Design/methodology/approach

Acidified single-walled carbon nanotubes (SWCNTs) were selected as support material to prepare CPCMs with n-octadecane to improve the thermal conductivity and shape stability. The CPCMs were finished onto the surface of cotton fabric through the coating and screen-printing method. The chemical properties of CPCMs were characterized by Fourier transform infrared spectrometer, XRD and differential scanning calorimetry (DSC). The shape stability and thermal conductivity were also evaluated. In addition, the photothermal conversion and temperature-regulating performance of the finished fabrics were analyzed.

Findings

When the addition amount of acidified SWCNTs are 14% to the mass of n-octadecane, the best shape stability of CPCMs is obtained. DSC analysis shows that the latent heat energy storage of CPCMs is as high as 183.1 J/g. The thermal conductivity is increased by 84.4% compared with that of n-octadecane. The temperature-regulating fabrics coated with CPCMs have good photothermal conversion properties.

Research limitations/implications

CPCMs with high latent heat properties are applied to the fabric surface through screen printing technology, which not only gives the fabric the photothermal conversion performance but also reflects the design of personalized patterns.

Practical implications

CPCMs and polydimethylsiloxane (PDMS) are mixed to make printing paste and printed cotton fabric with temperature-regulating functional is developed.

Originality/value

SWCNTs and n-octadecane are composited to prepare CPCMs with excellent thermal properties, which can be mixed with PDMS to make printing paste without adding other pastes. The fabric is screen-printed to obtain a personalized pattern and can be given a thermoregulatory function.

Article
Publication date: 17 June 2020

Ningning Wu, Hong Guo, Shuai Yang and Shaolin Zhang

This paper aims to study the influence of thermal effect on the performance for a high-speed conical hybrid bearing including stability and minimum oil film thickness.

Abstract

Purpose

This paper aims to study the influence of thermal effect on the performance for a high-speed conical hybrid bearing including stability and minimum oil film thickness.

Design/methodology/approach

A thermal hydrodynamic (THD) model and dynamic model of single mass rigid rotor system were established by taking conical hybrid bearing with shallow and deep pockets as the research object, dynamic coefficient and stability parameters of bearing-rotor system were obtained by using finite element method (FEM) and finite difference method (FDM) to solve computational models of Reynolds equation, energy equation and viscosity-temperature equation. Minimum oil film thickness was obtained based on bearing force balance. Dynamic coefficient was compared with previous findings.

Findings

After considering thermal effect, the dimensionless critical mass decreases, a significant decrease in the instability speed, and the stability of the system decreases greatly; the minimum oil film thickness decreases because of thermal effect.

Originality/value

The thermal effect is combined with dynamic characteristics to analyze stability of the rotor system for a conical hybrid bearing. Influence of thermal effect on minimum oil film thickness is studied.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-12-2019-0542/

Details

Industrial Lubrication and Tribology, vol. 72 no. 10
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 30 November 2021

Supen Kumar Sah and Anup Ghosh

The purpose of this article is to carry out the thermal buckling analysis of power and sigmoid functionally graded material Sandwich plate (P-FGM and S-FGM) under uniform, linear…

Abstract

Purpose

The purpose of this article is to carry out the thermal buckling analysis of power and sigmoid functionally graded material Sandwich plate (P-FGM and S-FGM) under uniform, linear, nonlinear and sinusoidal temperature rise.

Design/methodology/approach

Thermal buckling of FGM Sandwich plates namely, FGM face with ceramic core (Type-A) and homogeneous face layers with FGM core (Type-B), incorporated with nonpolynomial shear deformation theories are considered for an analytical solution in this investigation. Effective material properties and thermal expansion coefficients of FGM Sandwich plates are evaluated based on Voigt's micromechanical model considering power and sigmoid law. The governing equilibrium and stability equations for the thermal buckling analysis are derived based on sinusoidal shear deformation theory (SSDT) and inverse trigonometric shear deformation theory (ITSDT) along with Von Karman nonlinearity. Analytical solutions for thermal buckling are carried out using the principle of minimum potential energy and Navier's solution technique.

Findings

Critical buckling temperature of P-FGM and S-FGM Sandwich plates Type-A and B under uniform, linear, non-linear, and sinusoidal temperature rise are obtained and analyzed based on SSDT and ITSDT. Influence of power law, sigmoid law, span to thickness ratio, aspect ratio, volume fraction index, different types of thermal loadings and Sandwich plate types over critical buckling temperature are investigated. An analytical method of solution for thermal buckling of power and sigmoid FGM Sandwich plates with efficient shear deformation theories has been successfully analyzed and validated.

Originality/value

The temperature distribution across FGM plate under a high thermal environment may be uniform, linear, nonlinear, etc. In practice, temperature variation is an unpredictable phenomenon; therefore, it is essential to have a temperature distribution model which can address a sinusoidal temperature variation too. In the present work, a new sinusoidal temperature rise is proposed to describe the effect of sinusoidal temperature variation over critical buckling temperature for P-FGM and S-FGM Sandwich plates. For the first time, the FGM Sandwich plate is modeled using the sigmoid function to investigate the thermal buckling behavior under the uniform, linear, nonlinear and sinusoidal temperature rise. Nonpolynomial shear deformation theories are utilized to obtain the equilibrium and stability equations for thermal buckling analysis of P-FGM and S-FGM Sandwich plates.

Article
Publication date: 22 November 2018

A. Syafiq, A.K. Pandey, Vengadaesvaran Balakrishnan, Syed Shahabuddin and Nasrudin Abd Rahim

This paper aims to investigate the thermal stability and hydrophobicity of difference alkyl chain of silanes with silicon (Si) micro- and nanoparticles.

Abstract

Purpose

This paper aims to investigate the thermal stability and hydrophobicity of difference alkyl chain of silanes with silicon (Si) micro- and nanoparticles.

Design/methodology/approach

Sol-gel methods have been used to design superhydrophobic glass substrates through surface modification by using low-surface-energy Isooctyl trimethoxysilane (ITMS) and Ethyl trimethoxysilane (ETMS) solution. Hierarchical double-rough scale solid surface was built by Si micro- and nanoparticles to enhance the surface roughness. The prepared sol was applied onto glass substrate using dip-coating method and was dried at control temperature of 400°C inside the tube furnace.

Findings

The glass substrate achieved the water contact angle as high as 154 ± 2° and 150.4 ± 2° for Si/ITMS and Si/ETMS films, respectively. The Si/ITMS and Si/ETMS also were equipped with low sliding angle as low as 3° and 5°, respectively. The Si micro- and nanoparticles in the coating system have created nanopillars between them, which will suspend the water droplets. Both superhydrophobic coatings have showed good stability against high temperature up to 200°C as there are no changes in WCA shown by both coatings. Si/ITMS film sustains its superhydrophobicity after impacting with further temperature up to 400°C and turns hydrophobic state at 450°C.

Research limitations/implications

Findings will be useful to develop superhydrophobic coatings with high thermal stability.

Practical implications

Sol method provides a suitable medium for the combination of organic-inorganic network to achieve high hydrophobicity with optimum surface roughness.

Originality/value

Application of different alkyl chain groups of silane resin blending with micro- and nanoparticles of Si pigments develops superhydrophobic coatings with high thermal stability.

Details

Pigment & Resin Technology, vol. 53 no. 1
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 2 March 2015

S.V. Lee, A.N. Hadi, Z.H.Z. Zainal Abidin, N.A. Mazni, N.A. Halim, R. Usop, H.C. Hassan, S.R. Majid and A.K. Arof

The purpose of this paper is to observe the colour and thermal stability of natural red dye consisting of anthocyanin with addition of different aqueous acids and applied as…

Abstract

Purpose

The purpose of this paper is to observe the colour and thermal stability of natural red dye consisting of anthocyanin with addition of different aqueous acids and applied as coating films.

Design/methodology/approach

The natural red dye was extracted from Hibiscus sabdariffa L. (roselle) flowers and mixed with 1 per cent hydrochloric acid, 5 per cent acetic acid, 5 per cent citric acid and 5 per cent oxalic acid. All the dye samples were exposed to heat and UV-B to observe the colour stability by calculating the half-life and rate of reaction. In coating film application, each of the dye samples was mixed with 25 wt% of poly(vinyl alcohol) (PVA) and applied on to a glass substrate. The coating samples’ colour stability was observed by using CIE L*a*b* colour space coordinates. The coating films’ weight loss stability against temperature was observed by using thermogravimetric analysis.

Findings

Addition of hydrochloric acid enhances the thermal and UV stability of the anthocyanin natural dye. This can be observed from the calculation of the half-life of the dye. The half-life values for the thermal and UV stability studies were 1,155 hours and 210 hours, respectively. In coating films, the sample with addition of acetic acid showed the highest colour stability with colour difference (ΔE*) value 8.95.

Research limitations/implications

The coating films developed in this work are not suitable to be applied on metal substrates due to the presence of water, which can contribute to the corrosion formation.

Practical implications

The coating films developed in this work are suitable for washable coating application. In other words, they are non-permanent coatings applied on a glass substrate.

Originality/value

Development of water-based coatings from PVA binder with anthocyanin colourant is introduced in this study.

Details

Pigment & Resin Technology, vol. 44 no. 2
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 1 March 2017

Cheng Sun, Meng Zhen and Yu Shao

Rural residential energy consumption accounts for 46.6% of total building-related energy consumption of China. In Northeast China, energy consumption for space heating represents…

Abstract

Rural residential energy consumption accounts for 46.6% of total building-related energy consumption of China. In Northeast China, energy consumption for space heating represents a significant proportion of total rural residential energy consumption and has reached 100 million tce (tons of standard coal equivalent), or more than 60% of total household energy consumption. In terms of energy consumption per square meter of gross floor area, rural residential energy consumption for heating is more than that of cities (20kgce/m2). However, the average indoor temperature of most rural residence is below 10°C, much less than that in cities (18°C). Hence, it is an important task for Chinese energy saving and emission reduction to reduce rural residential energy consumption, while enhancing indoor thermal comfort at the same time.

Restricted by local technology and low economic level, rural residences currently have poor thermal insulation resulting in severe heat loss. This paper reports on research aimed at developing design strategies for improving thermal insulation properties of rural residences with appropriate technology. A field survey was conducted in six counties in severe cold areas of Northeast China, addressing the aspects of indoor and outdoor temperature, humidity, internal and external surface temperature of building envelop enclosure, and so on.

The survey data show the following:

1. Modern (after 2000) brick-cement rural residences perform much better than the traditional adobe clay houses and Tatou houses (a regional type of rural residence in Northeast China – see figure A) in overall thermal performance and indoor thermal comfort;

2. Among the traditional residential house types, adobe clay houses have better heat stability and thermal storage capacity than Tatou houses;

3. Applying an internal or external thermal insulation layer can greatly improve rural residential thermal insulation properties, and is an economical and efficient solution in rural areas;

4. In terms of roofing materials, tiled roofs show much better thermal insulation properties than thatch roofs;

5. Adopting passive solar techniques can form a transition space (greenhouse) against frigid temperatures, resulting in interior temperatures 5.91°C higher than the outside surroundings. It is evident that local passive solar room design offers significant heat preservation effects and lower cost ($12/m2), embodies the ecological wisdom of rural residents, and is therefore important to popularize.

The above experimental results can provide guidance in energy conservation design for both self-built residences and rural residences designed by architects. In addition, the results can also provide experimental data for energy-saving studies for rural residences in China.

Details

Open House International, vol. 42 no. 1
Type: Research Article
ISSN: 0168-2601

Keywords

Article
Publication date: 1 July 2020

Nurul Amira Zainal, Roslinda Nazar, Kohilavani Naganthran and Ioan Pop

This paper aims to investigate the flow and heat transfer characteristics of a hybrid nanofluid (Cu-Al2O3/water) in the presence of magnetohydrodynamics and thermal radiation over…

Abstract

Purpose

This paper aims to investigate the flow and heat transfer characteristics of a hybrid nanofluid (Cu-Al2O3/water) in the presence of magnetohydrodynamics and thermal radiation over a permeable moving surface.

Design/methodology/approach

By choosing appropriate similarity variables, the partial differential equations are transformed into a system of linear equations which are solved by using the boundary value problem solver (bvp4c) in MATLAB. The implementation of stability analysis verifies the achievable result of the first solution which is considered stable while the second solution is unstable.

Findings

The findings revealed that the presence of a magnetic field and suction slows down the fluid motion because of the synchronism of the magnetic and electric field occurred from the formation of the Lorentz force. Also, the enhancement of the thermal radiation parameter escalates the heat transfer rate of the current study.

Originality/value

The present study is addressing the problem of MHD flow and heat transfer analysis of a hybrid nanofluid towards a permeable moving surface, with the consideration of the thermal radiation effect. The authors show that in both cases of assisting and opposing flow, there exist dual solutions within a specific range of the moving parameters. A stability analysis approved that only one of the solutions are physically relevant.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 31 no. 3
Type: Research Article
ISSN: 0961-5539

Keywords

1 – 10 of over 8000