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1 – 10 of 111Seval Uyanik and Kubra Hatice Kaynak
Elastane yarns contribute significant elastic properties to all types of fabrics and these properties for very important for wears including tights, sportswear, under wear, casual…
Abstract
Purpose
Elastane yarns contribute significant elastic properties to all types of fabrics and these properties for very important for wears including tights, sportswear, under wear, casual wear, swimwear, corsetry, etc. in terms of appearance, comfort and duration of wear. The paper aims to discuss this issue.
Design/methodology/approach
It is investigated with this study strength, fatigue and bagging properties of plated plain knitted fabrics containing different rates of elastane.
Findings
The study showed that single jersey, not having elastane and having the lowest fabric tightness, has the lowest bursting strength, the highest fatigue loading values in high extensions, the lowest fatigue height values and the worst bagging behavior. On the contrary of single jersey, full elastane fabric has the exact opposite characteristics considering the fabric properties examined.
Originality/value
Fabric with 1×1 elastane and fabric with 2×1 elastane is similar, and these fabrics show bagging behavior better than single jersey and worse than full elastane fabric whereas the other properties of these fabrics are close to full elastane fabric.
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Selin Hanife Eryuruk and Fatma Kalaoglu
Knitted fabrics containing elastane provide high level of comfort and ease of usage because of the elastic and drape properties over the body. Knitted fabrics respond to every…
Abstract
Purpose
Knitted fabrics containing elastane provide high level of comfort and ease of usage because of the elastic and drape properties over the body. Knitted fabrics respond to every movement of the body and return back to its original shape easily so they are used widely for apparel production. The most important properties required from the elastic knitted garments are wear comfort, fit, breathability and durability. The purpose of this paper is to analyse the effect of elastane yarn count and ground yarn count on the performance properties of 12 single jersey knitted fabrics were analysed after dying.
Design/methodology/approach
The research design for this study consists an experimental study. In all, 12 fabrics containing half plating and full plating elastane were produced using 30/1-40/1 Ne yarn counts. Bursting strength, stretch recovery, residual extension, air permeability, spirality and drape properties of fabrics were evaluated.
Findings
As a result of study it was found a certain effect as the elastane amount and count changed. For all types of knitted fabrics, bursting strength values increased and fabric spirality values decreased as the elastane amount and elastane yarn count increased. Also it was found a significant relationship between elastane amount and count with air permeability, spirality, bursting strength and drape.
Originality/value
As a result of the literature review, it was seen that the effects of elastane amount, elastane yarn count and fabric yarn count on the performance properties of knitted fabrics has not been studied broadly.
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Varadaraju Ramakrishnan and Srinivasan Jagannathan
The purpose of this paper is to optimize the linear densities of polyester yarn and filament for inner layer and elastane for middle layer with cotton yarn outer layer in plain…
Abstract
Purpose
The purpose of this paper is to optimize the linear densities of polyester yarn and filament for inner layer and elastane for middle layer with cotton yarn outer layer in plain knitted plated structure for hot and dry environment clothing.
Design/methodology/approach
Three levels of polyester yarn linear densities (11.1, 8.4 and 5.6 Tex), filament linear densities (0.8, 1.55 and 2.3 Decitex) and elastane (0, 4 and 8 percent) with 14.75 Tex cotton yarn have been used to knit 15 single jersey plated fabrics based on Box and Benhens experimental design with same loop length. Three cotton–elastane core-spun fabrics were also produced. All the fabrics were analyzed for moisture and ergonomic comfort properties and wet fabric coefficient of friction.
Findings
The increase in elastane content and yarn linear density decreases water vapor and air permeability; the increase in filament linear density decreases wicking rate and water absorbency. The optimum solution is 5.55 Tex polyester yarn of 0.8 Decitex filament as inner layer and 14.75 Tex cotton yarn as outer layer which gives good heat and moisture transfer without stickiness.
Research limitations/implications
The implication of this paper is to study thinner polyester, polypropylene and polyethylene fabrics with more micro pores as skin contact layer for quicker heat and moisture transfer.
Practical implications
Outward wickability of sweat from the skin is the prime requirement of all skin contact layer fabrics.
Social implications
It shifts the social attitude of most comfortable fabric to polyester–cotton plated for hot and dry climate.
Originality/value
This paper employs a more practical method for the selection of fabric.
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L. Higgins, S.C. Anand, M.E. Hall and D.A. Holmes
The length and width shrinkages, skewness, spirality and moisture content of three weft knitted cotton structures, plain single jersey, interlock and lacoste, were determined at…
Abstract
The length and width shrinkages, skewness, spirality and moisture content of three weft knitted cotton structures, plain single jersey, interlock and lacoste, were determined at regular intervals during tumble drying. Significant length and width shrinkages occurred in all three structures with the amount of shrinkage increasing rapidly in plain single jersey and lacoste as their moisture contents fell below 30 per cent. Distortion was less affected by tumble drying. An attempt was made to isolate the effects of heat and agitation during tumble drying. It has been demonstrated that similar patterns of shrinkage and distortion occur whether heat is applied during tumble drying or not. The tumbling action in a tumble drier has the greatest influence on the dimensional stability and distortion of weft knitted cotton fabrics.
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The purpose of this research is to study the effect of softener treatment on plain jersey fabrics with properties made of cotton and spandex yarn.
Abstract
Purpose
The purpose of this research is to study the effect of softener treatment on plain jersey fabrics with properties made of cotton and spandex yarn.
Design/methodology/approach
Samples with 100 percent cotton yarns, spandex yarns in alternating courses (half plating) and spandex yarns in every courses (full plating) were produced on a circular knitting machine where the two latter cases were produced at five different levels of spandex extension. After the dyeing process, fabrics were treated with fabric softener using two softener types (cationic and silicon) and all type two concentrations (3 percent, 6 percent) to evaluate the most appropriate softener type and concentration on fabric friction force, sewing needle penetration force and weight loss percent under different levels of spandex extension.
Findings
Results showed that silicon softener treatment results in high decreases in fabric sewing needle penetrating force, friction force and while treatment with cationic softener results in high decreases in weight loss percent for 100 percent cotton, half and full plating fabrics.
Originality/value
There is a growing need to study the effect of softeners when spandex yarns are used in the production of knitted fabric which results in high increase of stitch density. This research compares the effects of two different softener types at different concentrations on the properties of both plain jersey fabric produced from 100 percent cotton yarns and from cotton/spandex yarns with different stitch density.
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E. Perumalsamy, J.C. Sakthivel and N. Anbumani
The purpose of this paper is to elucidate the stress-strain relationships of single-jersey knitted fabrics from uniaxial tensile test followed by deformation behavior using finite…
Abstract
Purpose
The purpose of this paper is to elucidate the stress-strain relationships of single-jersey knitted fabrics from uniaxial tensile test followed by deformation behavior using finite element analysis. In order to elaborate the study, high, medium and low tightness knitted fabrics were selected and deformation of fabrics analyzed in course, wales and bias directions (0, 45 and 90 degrees).
Design/methodology/approach
This study focussed on uni-axial tensile test of produced test samples using Instron 6021 tester and a development of single-jersey knitted loop model using Auto Desk Inventor software (ADI). The knitted fabric material properties and knitted loop model was imported to ANSYS 12.0 software.
Findings
Due to structural changes the tightness and thickness of knitted fabric decreases with increase in loop length The tensile result shows maximum breaking strength at course direction (13.43 kg f/mm2 at 2.7 mm) and maximum extension at wales direction (165.77 kg f/mm2 at 3.3 mm). When the loop length increases, the elongation of fabrics increased and load carrying capacity of fabrics reduced. The Young's modulus, Poisson's ratio and shear modulus of fabrics reduced with increase in loop length. The deformation of fabrics increased with increase in loop length. The increase in loop length gives large amount of structural changes and it is due to slacking or jamming in loops and loosening in dimensions. When comparing the deformation results, the variation within the fabric is higher and structural damage little more when increasing the loop length of the fabric.
Originality/value
From ANOVA test, stress and strain distribution was statistically significant among course, wales and bias directions at 95 percent confidence level. The values got from Instron test indicates that testing direction can alter its deformation. In deformation analysis, comparing both experimental and prediction, high amount of structural changes observed in wales direction. The used tetrahedral elements can be used for contact analysis with high accuracy. For non-linear problems, consistent approach was proposed which makes the sense to compare with experimental methods. The proposed model will make possible developments and the preliminary validation tests shows good agreement with experimental data.
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Ngan Yi Kitty Lam, Jeanne Tan, Anne Toomey and Ka Chun Jimmy Cheuk
This paper aims to investigate how different knitted structures affect the illuminative effect of polymeric optical fibres (POFs).
Abstract
Purpose
This paper aims to investigate how different knitted structures affect the illuminative effect of polymeric optical fibres (POFs).
Design/methodology/approach
Knit prototypes were constructed using a 7-gauge industrial hand flat knitting machine. The textile prototype swatches developed in this study tested POF illumination in three types of knitting structures: intervallic knit and float stitch structures; POF inlaid into double plain and full cardigan structures; and double plain and partial knitting structures. The illuminative effects of the POFs in seven prototype swatches were analysed and compared.
Findings
It is possible to use an industrial hand flat knitting machine to knit POFs. Longer floats expose more POFs, which boosts illumination but limits the textile’s horizontal stretchability. The openness of the full cardigan structure maximises POF exposure and contributes to even illumination. The partial knitting in different sections achieves the most complete physical integration of POFs into the knitted textiles but constrains the horizontal stretchability of the textiles.
Practical implications
The integration of POFs into knitted textiles provides a functional illuminative effect. Applications include but are not limited to fashion, architecture and interior design.
Originality/value
This study is novel, as it investigates new POF knitted textiles with different loop structures. This study examines how knit stitches affect POFs in intervallic knit and float stitch, inlaid POF double knit, double plain and partial knit and the illuminative effects of the knitted textile.
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Gopalakrishnan Palaniappan, Anita Rachel D., Sentilkumar C.B., Selvaraj Senthil Kumar, Senthil Kumar B. and Devaki E.
Eri is a short-stapled fibre that possesses an excellent soft feel and warmness to the wearer. Investigation of thermal comfort and moisture properties of Eri silk fabric provides…
Abstract
Purpose
Eri is a short-stapled fibre that possesses an excellent soft feel and warmness to the wearer. Investigation of thermal comfort and moisture properties of Eri silk fabric provides the enhanced commercial scope for Eri silk-based clothing.
Design/methodology/approach
To examine the impact of process factors on thermal and moisture properties, three different single knit Eri silk structures were made, each with a different loop length and yarn count. Three different linear densities of Eri silk spun yarn (15, 20 and 25 tex) were selected. Three distinct knitted constructions, including plain jersey, popcorn and cellular blister, were created, along with two different loop lengths.
Findings
The novel cellular blister structure has shown appreciable thermal comfort properties than the other two structures. Yarn fineness and loop length were significant with most of the thermal comfort properties.
Research limitations/implications
In recent times the Eri silk production is completely domesticated, so the new demand can easily be met by the producers. This research will create a new scope for Eri silk fibres in sportswear and leisure wear.
Originality/value
This study was conducted to explore the influence of knit structure, loop length and yarn count on the thermal comfort properties of the clothing.
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Xuan Luo, Gaoming Jiang and Honglian Cong
A method for predicting the material consumption of a sweater is presented before it is knitted. It can be achieved with the five basic models combined with the parameters related…
Abstract
Purpose
A method for predicting the material consumption of a sweater is presented before it is knitted. It can be achieved with the five basic models combined with the parameters related to the dimensions of the knitting machine and needles. The paper aims to discuss these issues.
Design/methodology/approach
Based on the parameters of the needle bar flat knitting machine, the sweater is modeled with five basic structures. The mathematical expression of each basic structure can be derived with corresponding parameters under some consumptions. In following, the predictive weight of the sweater can be formulated with the expression of the length of the basic structures and the linear density of the yarn.
Findings
To evaluate the performance of the proposed scheme, experiments of three types of sweaters on four different knitting machines are carried out. The results show that the proposed method can achieve the performance with the bias values by percentage ranging from −1.54 to −2.84 percent.
Research limitations/implications
Due to the present limited research, more experiments could not be carried out. To improve the performance and robustness of the proposed method, statistical performance measures such as the statistical mean and variance in massive experiments will be studied in the further research.
Practical implications
The evaluation of the material consumption can be obtained before it is knitted with the known basic parameters related to the machine and yarn.
Originality/value
This paper derives the general expressions of five basic structures based on the corresponding parameters of knitting machine. The predictive weight of the sweater is expressed according to the above basic structures before the sweater is knitted.
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Awadhesh Kumar Choudhary, Monica Puri Sikka and Payal Bansal
The purpose of this review paper is to define the dominating factors (such as fiber, yarn, fabric structure, sewing thread, sewing needle and machine parameters) that affect the…
Abstract
Purpose
The purpose of this review paper is to define the dominating factors (such as fiber, yarn, fabric structure, sewing thread, sewing needle and machine parameters) that affect the seam damages and causing defects. It also describes the various explanations of sewing defects in garment production and critically analyzes them for optimum selection of parameters and speeds for minimizing such faults. Hence, the knowledge of various factors which affect the sewing damages/defects will be helpful for garment manufacturers/researchers to know influence of the parameters and control the quality of producing seam.
Design/methodology/approach
This section is not applicable for a review paper.
Findings
Sewing damages such as needle cut and other sewing damages/defects are studied mostly in woven fabric. There are very few studies conducted on knitted fabric sewing damages/defects. The sewing damage problems do not have single solution that is capable of removing these damages in fabric. All the determined and affecting parameters related to fiber, yarn, fabric construction, sewing thread and sewing machine must be examined to design appropriate remedial measurement related to machine design, fabric parameters and sewing thread. This could help in minimizing or eliminating the needle cut and other sewing damage problems.
Originality/value
It is an original review work and is helpful for garment manufacturers/researchers to reduce the defects and be able to produce good quality seam.
Details