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Reports the effects of composition and curing temperature on the film properties of three water reducible enamels prepared from palm stearin alkyds. The properties studied were hardness, flexibility, and adhesion. While all the formulations exhibit excellent adhesion, generally increasing the melamine content and curing temperature can increase the hardness but reduce the resistance to cracking and deformation of the coating. Applies Fourier transform infra‐red spectroscopy (FTIR) to the study of the curing reactions. Finds that FTIR is able to identify the predominant cross‐linking reactions.

This paper details the use of isophthalic acid and trimellitic anhydride for the design and production of water reducible alkyd coatings. The performance of these systems is equal to or better than conventional solvent based systems. The use of special processing, compounding or application equipment is not required for the production of these coatings, however, the raw materials must be carefully selected to ensure optimum performance. Both water reducible alkyds and water reducible acrylated alkyds for air drying and force cured applications will be discussed. Coatings manufacturers in the United States have commercialized these systems for applications varying from air dry implement enamels to interior can coatings.

The purpose of this paper is to develop palm oil‐based alkyds as ultraviolet (UV) curable coatings and investigate the parameters that affect the coating performances.

Alkyds were formulated from palm stearin, glycerol, phthalic anhydride and maleic acid. Keeping the total molar amount of dicarboxylic acids constant, the proportions of maleic acid and phthalic anhydride were varied in order to produce polymer chains with different content of unsaturation, which is crucial for UV curability. Characterisations were carried out by FTIR and 1HNMR. The alkyds were then mixed with methyl methacrylate (MMA) monomer as active diluents and cured by exposure to UV light. Performances of the cured coatings were tested in terms of film hardness, adhesion, water and alkali resistance, and thermal stability.

Upon introducing sufficient C=C, the alkyd in combination with MMA is able to UV‐cure within short time and produce film of satisfactory quality. There are several other factors, which influence the coating properties; these include thickness of coating, ratio of alkyd to active diluents, and duration of UV exposure.

The product is a form of green technology that could benefit the environment as it involves very low or near zero emission of volatile organic compounds (VOC).

The novelty of this work lies in the formulation of new products from palm stearin, leading to new developments in the surface coating and palm oil industries.

The paper's aim is to synthesise ultraviolet (UV) curable polyurethane acrylate based on polyester polyol and to study change in its mechanical, chemical, optical and weather resistance properties with varying amount of nanosilica. It also seeks to determine its optimum loading levels for property maximisation.

New UV curable polyurethane acrylate has been synthesised using polyester polyol, blend of isophorone diisocyanate and toluene diisocyanate and hydroxyl ethyl acrylate. This resin was incorporated with nanosilica (1‐3 per cent) on the basis of total solids. The newly synthesised material was characterised by fourier transform infrared spectroscopy, gel permeation chromatography, X‐ray diffraction and scanning electron microscopy. The mechanical, chemical and optical properties of the coating films were studied and compared.

The hardness, tensile strength and abrasion resistance show significant enhancement with increasing amount of nanosilica. It is also found that UV cured polyurethane acrylate nanocoating exhibited improved weather resistance. The optimum concentration of nanosilica for better performance is found to be 3 per cent of total solids. The improvement is the result of inherent nature of nanosilica.

Nanosilica used in present context is having 10 nm mean diameter and near about 600 m²/g surface area. Nanosilica having different particle size, surface area and surface modification can be used to improve more specific properties.

Addition of nanosilica particles to polyurethane acrylate coating is a simple and inexpensive method resulting in phenomenal increase in properties.

The new organic‐inorganic hybrid nanocoating with improved weather resistance was synthesised. These coatings could find applications in demanding fields such as automotive topcoats.

The aim of this paper is to conduct a real time evaluation of polypyrrole as an anti‐corrosive pigment in epoxy polyamide coating.

This study deals with synthesis of polypyrrole (PPy) by chemical oxidative polymerisation in laboratory conditions. The synthesised PPy was characterised by employing FT‐IR, XRD, SEM and EDX analysis. Epoxy film of bisphenol type hardened with polyamide based curing agent was used as the binder. PPy was used as anti‐corrosive pigment in concentrations varying from 0 to 5 wt% in the coating. In addition to anti‐corrosive property, mechanical, chemical and weathering properties of the coating containing PPy were studied and compared with epoxy polyamide coating without PPy.

The result obtained through various tests showed that the coating with 1 and 2% PPy exhibited excellent weathering resistance, mechanical properties and improved chemical resistance.

The anti‐corrosion property of the coating can be tested by means of atmospheric exposure such as Florida test or by means of electrochemical impedance spectroscopy.

The results find application in anti‐corrosive paints for industrial application.

This research paper presents the results of anti‐corrosion behaviour of PPy in epoxy‐polyamide coating. Based on this result, a highly effective anti‐corrosive coating can be formulated by addition of small percentage of PPy in combination with other conventional pigments, thereby enhancing corrosion protection.

The purpose of this paper is to formulate two component polyurethane coatings based on acrylic polyol, to study the effects of variable nanosilica loadings in these coatings on different morphological, optical, mechanical, corrosion resistance and weather resistance properties and to study the intercalation of acrylic polyol molecules into nanosilica crystals by XRD technique.

Two component polyurethane coatings were synthesised using acrylic polyol and isocyanate HDI. The nanosilica was incorporated in polyurethane formulation at the weight ratios of 1%, 3% and 5% based on total weight of polyol and isocyanate. The performance of nanocoatings was compared for variable loads of nanosilica for different properties such as morphological, optical, mechanical, corrosion resistance, weather resistance and were studied for intercalation of acrylic polyol into nanosilica crystals by XRD technique.

Improvement in the properties of polyurethane coatings is achieved with the incorporation of nanosilica. The improvement is the result of inherently high properties of inorganic nanosilica. Tensile strength, scratch hardness, abrasion resistance, corrosion and weathering resistance show significant improvement in performance with the incorporation of nanosilica. Properties are found to deteriorate beyond a certain loading of nanosilica; hence it is important to optimise loading level. The optimal range for high performance was found to be in the range of 1% to 3%. The improvement was a result of synergistic behaviour and good interfacial interaction between polyurethane and nanosilica at optimal levels.

The method used for incorporation of nanosilica into polyurethane was direct incorporation method. The other method of incorporation, i.e. in situ addition and its effect on properties can also be studied.

With the addition of optimal loading level of nanosilica to polyurethane coatings, properties can be enhanced up to the mark. The addition is relatively easy and cost effective.

The paper proves the significance of incorporation of nanosilica on original properties of polyurethane coatings and widens the area of applications of two component polyurethane coatings from acrylic polyol by strengthening them in their properties. The coatings can be applicable in high performance topcoats especially for automotive topcoats.

The paper aims to discuss the evaluation of anti-corrosive efficiency of conducting polymer, polypyrrole in water borne epoxy-polyamine coatings.

Polypyrrole (PPy) is synthesised by chemical oxidative polymerisation. The synthesised PPy is characterised by employing FT-IR, XRD, SEM and EDX analysis. The coatings are formulated using water borne epoxy cross-linked with aliphatic polyamine adduct and the effect of PPy on corrosion prevention is studied. PPy was used as anti-corrosive pigment in concentration varying from 1 to 5 wt.%. In addition to anti-corrosive property; mechanical properties, chemical resistance and weathering properties of the coatings containing PPy are studied, thereby obtaining a wholesome data about the quality and performance of these coatings.

The result obtained through various tests showed that the coating with 1 and 2% PPy exhibited excellent weathering resistance, mechanical properties and improved chemical resistance. Higher percentage loading of PPy (beyond 3 per cent) proves to be disastrous, as extended percolation networks are formed which results in rapid intense corrosion leading to fast coating breakdown.

The anti-corrosion property of the coating can be tested by means of atmospheric exposure such as Florida test which produces a real time evaluation of the anti-corrosive nature of the coating at natural condition rather than accelerated weathering, thereby providing more reliable performance data for intended application purpose.

The results find application in anti-corrosive/performance paints for industrial application.

This research paper presents the results of anti-corrosion behaviour of PPy in water borne epoxy-polyamide coating. Based on this result, a highly effective anti-corrosive coating can be formulated by the addition of small percentage of PPy in combination with other conventional pigments, thereby enhancing corrosion protection. But care must be taken so as to avoid formation of extended percolation network of PPy which leads to rapid coating breakdown.

The purpose of this paper is to study thermal stability, curing kinetics and physico‐chemical properties of polyurethanes systems for application in in‐mould decoration (IMD) ink.

The thermal stability of three Polyurethane (Pu) systems A, B, C were evaluated by thermogravimetric analysis (TGA). The kinetic parameters of the curing reaction of Pu system C were calculated using non‐isothermal curing kinetics analysis, including the activation energy Ea, the reaction rate constant K(T), the reaction order n, the initial curing temperature (Ti), the peak temperature (Tp), and the finishing temperature (Tf). Additionally, physico‐chemical properties were also evaluated such as flexibility, impact resistance, pencil hardness, adhesive attraction and solvent resistance.

TGA showed that thermal decomposition temperature T5 (5 wt.% weight loss), T10 (10 wt.% weight loss) and Tend (decomposition termination temperature) of Pu system C was 344°C, 363°C, and 489°C, respectively. T5, T10, Tend increased by 77°C, 61°C, 4°C, respectively, and the char yield at 600°C increased by 25.1 wt.% comparing with Pu system B. Curing kinetics analysis showed that Ea of Pu system C was 62.29 KJ/mol, 65.98 KJ/mol and 65.95 KJ/mol by Kissinger, Flynn‐Wall‐Ozawa and Ozawa method, respectively. The order of the curing reaction (n=0.90) demonstrated that it was a complex reaction. Moreover, Pu system C exhibited good physico‐chemical properties. The results showed that Pu system C was suitable to apply into IMD ink.

The TGA analysis, curing kinetics analysis and evaluation of physico‐chemical properties provided a simple and practical solution to study suitable resins for IMD ink application.

IMD ink for heat transfer printing technology is highly efficient, relatively low cost, clean and environmentally safe. It has been widely applied into medical and pharmaceutical products, electronic devices, telecommunication equipment, computer parts, appliance panels, automotive parts, etc.

In this paper, the thermal stability and curing kinetics of Pu for IMD ink are reported for the first time. The paper gives very interesting and important information about thermal stability, curing kinetics and properties of Pu coating system for IMD ink application.

Poly(ethylene terephthalate) (PET) waste from soft drink bottles was incorporated into palm olein alkyd to produce new polyol for use in polyurethane resins as surface protection on metal surfaces.

Alkyd was prepared from palm olein, glycerol and phthalic anhydride. PET underwent simultaneous glycolysis and transesterification reactions with the alkyd. Varying the amount of PET has led to polyols with different viscosities. Polyurethane resins were produced by reacting the polyols with toluene diisocyanate. The resins were coated on mild steel panels and cured. Performances of the cured films were tested.

The polyurethanes (PU) resin cured to a harder film with better thermal stability. Films showed excellent adhesion properties, while higher content of PET exhibited higher pencil hardness, better water, salt, acid and alkali resistance.

Other vegetable oils could also be used. The alkyd structure could be changed by formulation to have different functionality and the ability to incorporate higher amount of PET waste. Rate of glycolysis of PET could be increased by higher amount of ethylene glycol.

This method has managed to use waste PET in producing new polyol and PU resins. The cured films exhibit good mechanical and chemical properties, as well as excellent adhesion and thermal stability.

The non-biodegradable PET has created environmental pollution problems connected to littering and illegal landfilling. It has become necessary to pay greater attention to recycling PET bottles for obtaining valuable products.

This approach is different from the earlier reports, where PET was recycled to recover the raw materials.

The purpose of this paper is to prepare heat insulating exterior emulsion coating and to study its heat insulating property along with mechanical, chemical and weathering resistance properties with varying amount of hollow glass microspheres and cenospheres.

For heat insulating effect, various compositions were made by incorporating different proportions of hollow glass microspheres (HGM) and cenospheres (C). The mechanical, chemical, morphological and optical properties of the coating films were studied and compared.

Addition of hollow glass microspheres and cenospheres enhanced heat insulating property of the coating, hardness, tensile strength and wet scrub resistance. It was evaluated that optimum loading for both cenospheres and hollow glass microspheres was 10 wt.% and both the systems showed good mechanical, chemical resistance and weathering properties.

Addition of hollow glass microspheres and cenospheres to acrylic emulsion coating is a simple and inexpensive method.

The new heat insulating coatings with good thermal insulation properties and improved weather resistance were prepared. These coatings could find applications in demanding fields such as exterior wall coatings and roof coatings.