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In recent years, the use of high performing materials, and application of additive manufacturing technology for industrial production has witnessed a steady rise and its expanse is only to increase in the future. “Selective laser melting (SLM) technique” for an exotic nickel-titanium (NiTi) shape memory alloy (SMA) is expected to a great facilitator to research in this area. The purpose of this paper is to put forth the research direction of NiTi shape memory alloy by selective laser melting.

This review also summaries and skims out the information on process equipment, adopted methodologies/strategies, effects of process parameters on important responses e.g. microstructure and comprehensive functional and mechanical properties of SLM-NiTi. In particular, the functional characteristics (i.e. shape memory effects and super-elasticity behavior), process analysis and application status are discussed.

Current progresses and challenges in fabricating NiTi-SMA of SLM technology are presented.

This review is a useful tool for professional and researchers with an interest in the field of SLM of NiTi-SMA.

This review provides a comprehensive review of the publications related to the SLM techniques of NiTi-SMA while highlighting current challenges and methods of solving them.

The purpose of this paper is to investigate the effect of remelting each layer on the homogeneity of nickel-titanium (NiTi) parts fabricated from elemental nickel and titanium powders using laser powder bed fusion (LPBF). In addition, the influence of manufacturing parameters and different melting strategies, including multiple cycles of remelting, on printability and macro defects, such as pore and crack formation, have been investigated.

An LPBF process was used to manufacture NiTi alloy from elementally blended powders and was evaluated with the use of a remelting scanning strategy to improve the homogeneity of fabricated specimens. Furthermore, both single melt and up to two remeltings were used.

The results indicate that remelting can be beneficial for density improvement as well as chemical and phase composition homogenization. Backscattered electron mode in scanning electron microscope showed a reduction in the presence of unmixed Ni and Ti elemental powders in response to increasing the number of remelts. The microhardness values of NiTi parts for the different numbers of melts studied were similar and ranged from 487 to 495 HV. Nevertheless, it was observed that measurement error decreases as the number of remelts increases, suggesting an increase in chemical and phase composition homogeneity. However, X-ray diffraction analysis revealed the presence of multiple phases regardless of the number of melt runs.

For the first time, to the best of the authors’ knowledge, elementally blended NiTi powders were fabricated via LPBF using remelting scanning strategies.

The purpose of this research was to develop clothing-typed soft wearable robot embedded with textile-based actuators on ankles for elderly adults needing gait assistance.

Design guidelines were developed and they included function (type, targeting area, routing line and anchor points), design (size/fit, fabric/material, fastener, detail, color) and actuator (shape memory alloy type, size, deformation type, integration material, integration technique and evaluation method). Fabric-based actuator, integration methods to fabrics, routing lines and anchoring points were developed based on the guidelines and evaluated. Then, three long socks types and a pants type were designed and prototyped. Routing line position displacement measurement test was conducted with the prototypes. A survey was conducted to investigate satisfaction, likeness and use intention on the design/prototype to modify the designs.

Important design factors were identified, and design guidelines for clothing-typed soft wearable robots (SWRs) were developed. People satisfied the developed SWR designs and prototypes with mean scores over 4.60.

The results are expected to be helpful for designers and developers of SWRs in the development process, and they will ultimately be beneficial to members of the elderly population who have gait difficulties.

This article reports on the possibility of using nickel titanium shape memory alloy (NiTi SMA) plates rather than NiTi SMA wire for actuation application in the aerospace industries.

A scaled-down model of smart aileron was constructed based on NiTi SMA plate and aluminium plate. Prior to the manufacturing process, NiTi SMA plates had to be trained to suit our application. The leading edge was constructed using trained NiTi SMA plates, whereas the trailing edge was constructed using aluminium plates. Pop rivets were used in joining the parts or in the construction of the smart aileron, and riveting was preferred as it is mostly used in the aerospace industry for surface construction. The constructed smart aileron was tested for vertical upward and downward deflection using heat application, and the deflection was measured using deflection transducer. The heat was sourced from heater mat kits that were laminated inside the smart aileron. The temperature and the deflection data were recorded and analyzed.

It was found that NiTi SMA plates could give a deflection on the trailing edge of the smart aileron. The current maximum deflection was found to be 3 mm, which corresponds to aileron rotation of about 0.57 degrees.

The paper presents a hinge-less alternative in bringing the rolling motion of the flight. The constructed model of smart aileron can be used to replace the existing aileron, which is activated through hydraulic systems. So, the newly constructed smart aileron can be used with the benefit of reducing weight, because it does not use the hydraulic systems like the existing one.

Electrical discharge machining (EDM) of hard materials like NiTi 60 alloys is important as it finds application in different sectors of engineering such as automobile, aircraft, biomedical, oil industries, etc.

The first target of this investigation is to determine the effect of process parameters such as current, voltage, pulse on time and pulse off time on the material removal rate (MRR), surface roughness (SR) and white layer formation (WLT) for NiTi 60 smart material alloy. The secondary aim is to identify the presence of surface integrity parameters such as cracks, WLT, microvoids, globules and debris formation by using the scanning electron microscopy technique and with the use of ImageJ software for die sink EDM machining of NiTi 60 alloy.

The results reveal that current is significant for MRR, voltage and current influence SR, and for WLT, voltage is a significant factor. The experimentation study also shows the generation of oxide and carbide layers on the machined surface, which were evident with the use of the X-ray diffraction technique. The presence of these oxide and carbide layers causes to form WLT on the machined surface and thereby increases the hardness of the machined surface.

Hardness test was performed with Vickers hardness tester, which gives evidence for the increase in hardness of machined surface due to the generation of WLT.

The purpose of this paper is to supplement and upgrade existing research on LPBF of NiTi alloys. Laser powder bed fusion (LPBF) is a promising method for fabricating nickel–titanium (Ni–Ti) alloys. It is well known that the energy density is mainly adjusted through the scanning speed and laser power. Nevertheless, there is lack in research on the effects of separately adjusting the scanning speed and laser power on the properties of the final Ni–Ti components. On the other hand, although Ni-rich Ni–Ti alloys [such as Ni54(at.%)Ti] have great potential in structural applications because of their high hardness and good shape stability, at present, there are few studies focusing on this grade of Ni–Ti alloy.

In this work, the energy density was adjusted by changing the laser power and scanning speed separately, and the corresponding process parameters were used to fabricate Ni54(at.%)Ti alloys. The formability (including the relative density, impurity content, etc.) and tensile properties of the LPBF Ni54(at.%)Ti alloys fabricated with different combinations of process parameters were analyzed.

The effects of increasing the laser power and reducing the scanning speed on the properties of the LPBF Ni54(at.%)Ti alloys and the property differences between components manufactured with different combinations of laser power and scanning speed under the same energy density were analyzed. The optimal process parameters were selected to fabricate the components that achieved the highest ultimate tensile strength of 537 MPa, a high relative density of 98.23%, a relatively low impurity content (0.073 Wt.% of carbon and 0.06 Wt.% of oxygen) and an ideal pseudoelasticity (95% recovery rate loaded at 300 MPa).

The effects of increasing the laser power and reducing the scanning speed on the properties of LPBF Ni54(at.%)Ti alloys were studied in this paper. This work is an upgrade and supplement to the existing research on fabricating Ni-rich Ni–Ti alloys by the LPBF method.

This paper aims to better control the mechanical properties and functional properties of NiTi alloy.

NiTi alloy samples with equal atomic ratio were formed by selective laser melting (SLM). X-ray diffraction (XRD), differential scanning calorimetry (DSC), scanning electron microscopy and tensile testing methods were used to study the effects of different laser power and scanning speed on the densification behavior, phase transformation characteristics and mechanical properties of NiTi alloy.

Compared with the laser power, the variation of the keyhole effect caused by the change of scanning speed is more intense, which has a greater effect on the densification behavior of SLM NiTi alloy. The effect of the laser power on the phase transition temperature is small. The increase of scanning speed weakens the burning degree of Ni element, so phase transition temperature decreases. The results of DSC test and tensile test show that the scanning velocity can significantly change the phase transition temperature, martensite twins reorientation and stress–strain behavior of SLM NiTi alloy.

This study provides a potential method to regulate the mechanical properties and functional properties of NiTi shape memory alloy in the future and NiTi alloys formed by SLM with good elongation were obtained because the Supercellular crystal structure formed during the nonequilibrium solidification of SLM and the superfine precipitates dispersed in the alloy prevented the dislocation formation.

The purpose of this paper is to present short characteristics of shape memory alloys (SMA) and shape memory polymers (SMP) and some examples of application of these materials in industrial sealing technology.

In this paper, short characteristic of shape memory materials and design examples of applying them in industrial sealing technology such as: tube coupling in hydraulic systems, flanged pipe connections, lip radial seal, mechanical face seal, soft gland packing, magnetic fluid seal, and in bearing seal system for drill bit, are given.

The paper provides information about innovative fluid seal designs based on particular properties of the shape memory materials, applied in stationary joints, and rotary equipments. These new solutions provide often to simplify seal design, their miniaturization, increase of tightness, and reduction of operating costs.

This paper offers some new fluid seal designs based on the shape memory materials and their practical application in industrial sealing technology.