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Article
Publication date: 1 August 2023

Haifeng Fang, Yangyang Wei and Shuo Dong

Tactile sensation is an important sensory function for robots in contact with the external environment. To better acquire tactile information about objects, this paper aims to…

Abstract

Purpose

Tactile sensation is an important sensory function for robots in contact with the external environment. To better acquire tactile information about objects, this paper aims to propose a three-layer structure of the interdigital flexible tactile sensor.

Design/methodology/approach

The sensor consists of a bottom electrode layer, a middle pressure-sensitive layer and a top indenter layer. First, the pressure sensitive material, structure design, fabrication process and circuit design of the sensor are introduced. Then, the calibration and performance test of the designed sensor is carried out. Four functions are used to fit and calibrate the relationship between the output voltage of the sensor and the contact force. Finally, the contact force sensing test of different weight objects and the flexible test of the sensor are carried out.

Findings

The performance test results show that the sensitivity of the sensor is 0.93 V/N when it is loaded with 0–3 N and 0.23 V/N when it is loaded with 3–5 N. It shows good repeatability, and the cross-interference between the sensing units is generally low. The contact force sensing test results of different weight objects show that the proposed sensor performs well in contact force. Each part of the sensor is a flexible material, allowing the sensor to achieve bending deformation, so that the sensor can better perceive the contact signs of the grasped object.

Practical implications

The sensor can paste the surface of the paper robot’s gripper to measure the contact force of the grasping object and estimate the contour of the object.

Originality/value

In this paper, a three-layer interdigital flexible tactile sensor is proposed, and the structural parameters of the interdigital electrode are designed to improve the sensitivity and response speed of the sensor. The indenter with three shapes of the prism, square cylinder and hemisphere is preliminarily designed and the prism indenter with better conduction force is selected through finite element analysis, which can concentrate the external force in the sensing area to improve the sensitivity. The sensor designed in this paper can realize the measurement of contact force, which provides a certain reference for the field of robot tactile.

Details

Sensor Review, vol. 43 no. 4
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 31 December 2019

Sathies Thangavel and Senthil Ponnusamy

The purpose of this study is to demonstrate the usage of three-dimensionally (3D) printed polylactic acid (PLA)-carbon black (CB) conductive polymer composite in the measurement…

Abstract

Purpose

The purpose of this study is to demonstrate the usage of three-dimensionally (3D) printed polylactic acid (PLA)-carbon black (CB) conductive polymer composite in the measurement of the void fraction and liquid level.

Design/methodology/approach

PLA-CB conductive polymer composite is 3D printed through fused deposition modelling (FDM) technique and used as a capacitive sensor for void fraction measurement and liquid level sensing. The sensitivity of 3D printed ring and concave type capacitive sensors are compared for void fraction measurement. The effect of electrode length, thickness and pipe dimension on the capacitance achievable for the particular void fraction is studied. Concept of fringing capacitance is used for the sensing of liquid level.

Findings

Compared to the concave design comprising four electrodes, the ring-type capacitive sensor produced better results in void fraction measurement. Increase in pipe diameter and electrode length results in the enhancement of capacitance arising from specific void fraction. For a 100 mm diameter pipe, the capacitance of the 150 mm-long concave electrode (0.4 mm thick) increased from 9.98 to 67.77 pF as the void fraction decreased from 100% to 0%. Development of the fringing capacitance in 3D printed PLA-CB composite helps in the measurement of liquid level. Both parallel finger topology and interdigital electrode configuration are able to sense the liquid level.

Originality/value

Ability of the 3D printed conductive PLA-CB composite to act as a capacitive sensor is experimentally analysed. Performance of different electrode configuration is tested for both void fraction measurement and liquid level sensing. Results of experimentation prove that FDM printed PLA-CB composite is suitable for the void fraction and liquid level measurement.

Details

Sensor Review, vol. 40 no. 1
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 3 April 2024

Meng Wang, Yongheng Li, Yanyan Shi and Fenglan Huang

With the development of artificial intelligence, proximity sensors show their great potential in intelligent perception. This paper aims to propose a new planar capacitive sensor…

Abstract

Purpose

With the development of artificial intelligence, proximity sensors show their great potential in intelligent perception. This paper aims to propose a new planar capacitive sensor for the proximity sensing of a conductor.

Design/methodology/approach

Different from traditional structures, the proposed sensor is characterized by sawtooth-structured electrodes. A series of numerical simulations have been carried out to study the impact of different geometrical parameters such as the width of the main trunk, the width of the sawtooth and the number of sawtooths. In addition, the impact of the lateral offset of the approaching graphite block is investigated.

Findings

It is found that sensitivity is improved with the increase of the main trunk with, sawtooth width and sawtooth number while a larger lateral offset leads to a decrease in sensitivity. The performance of the proposed planar capacitive proximity sensor is also compared with two conventional planar capacitive sensors. The results show that the proposed planar capacitive sensor is obviously more sensitive than the two conventional planar capacitive sensors.

Originality/value

In this paper, a new planar capacitive sensor is proposed for the proximity sensing of a conductor. The results show that the capacitive sensor with the novel structure is obviously more sensitive than the traditional structures in the detection of the proximity conductor.

Details

Sensor Review, vol. 44 no. 2
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 19 January 2015

Alif Syarafi Mohamad Nor, Mohd Amri Md Yunus, Sophan Wahyudi Nawawi, Sallehuddin Ibrahim and Mohd Fua'ad Rahmat

The purpose of this study is to determine the contamination level in natural water resources because the tremendous development in the agriculture sector has increased the amount…

Abstract

Purpose

The purpose of this study is to determine the contamination level in natural water resources because the tremendous development in the agriculture sector has increased the amount of contamination in natural water sources. Hence, the water is polluted and unsafe to drink.

Design/methodology/approach

Three types of sensor arrays were suggested: parallel, star and delta. The simulation of all types of sensor array was carried out to calculate the sensors’ impedance value, capacitance and inductance during their operation to determine the best sensor array. The contamination state was simulated by altering the electrical properties values of the environmental domain of the model to represent water contamination.

Findings

The simulation results show that all types of sensor array are sensitive to conductivity, σ, and permittivity, ɛ (i.e. contaminated water). Furthermore, a set of experiments was conducted to determine the relationship between the sensor’s impedance and the water’s nitrate and sulphate contamination. The performance of the system was observed where the sensors were tested, with the addition of distilled water with different concentrations of potassium nitrate and potassium sulphate. The sensitivity of the developed sensors was evaluated and the best sensor was selected.

Practical implications

Based on the outcomes of the experiments, the star sensor array has the highest sensitivity and can be used to measure nitrate and sulphate contaminations in water.

Originality/value

The star sensor array presented in this paper has the potential to be used as a useful low-cost tool for water source monitoring.

Details

Sensor Review, vol. 35 no. 1
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 6 December 2020

Jayaraman Kathirvelan

This paper aims to encompass the technological advancements in the area of flexible sensing electronics fabrication particularly for wearable device development applications. In…

Abstract

Purpose

This paper aims to encompass the technological advancements in the area of flexible sensing electronics fabrication particularly for wearable device development applications. In the recent past, it is evident that there is a tremendous growth in the field of flexible electronics and sensors fabrication technologies all around the world. Even though, there is a significant amount of research has been carried in the past decade, but still there is a huge need for exploring novel materials for low temperature processing, optimized printing methods and customized printing devices with accurate feature control.

Design/methodology/approach

The author has done an extensive literature survey in the proposed area and found that the researchers are showing significant interest in exploring novel materials, new conductive ink processing methods suitable for additive manufacturing, and fabrication technologies for developing the plastic substrate-based flexible electronics for the on growing demands of wearable devices in the market.

Findings

The author has consolidated some of the recent advancements in the area of flexible sensing electronics using the inkjet-printing platform carried out by the researchers. The novel customized inkjet-printing technology, materials selections for device development, compatibility of the materials for the inkjet-printing process and the interesting results of the devices fabricated are highlighted in this paper.

Originality/value

The author has reported the novel inkjet-printing platforms explored by researchers in the recent past for various applications which primarily includes gas sensing. The author has consolidated in a crisp manner about the technology, materials compatible for inkjet-printing, and the exciting results of the printed devices. The author has reported the advantages and challenges of the proposed methods by the researchers. This work will bridge the technical gap in the inkjet-printing technology and will be useful for the researchers to take forward the research work on this domain to the next level.

Details

Sensor Review, vol. 41 no. 1
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 1 December 2005

Muthukumaran Packirisamy, Ion Stiharu, Xing Li and Gino Rinaldi

To establish an accurate and sensitive method to characterize the moisture content of a particular environment.

2009

Abstract

Purpose

To establish an accurate and sensitive method to characterize the moisture content of a particular environment.

Design/methodology/approach

This paper proposes a relatively simple humidity sensor design consisting of electrodes on a suitable substrate coated with a polyimide material. The changes in relative humidity are denoted by a corresponding change in the polyimide material's electrical resistance profile. The design proposed in this work can be microfabricated and integrated with electronic circuitry. This sensor can be fabricated on alumina or silicon substrates. The electrode material can be made up of nickel, gold or aluminum and the thickness of the electrodes ranges typically between 0.2 and 0.3 μm. The sensor consists of an active sensing layer on top of a set of electrodes. The design of the electrodes can be configured for both resistive and capacitive sensing.

Findings

The polyimide material's ohmic resistance changes significantly with humidity variations. Changes in resistance as large as 4‐6 orders of magnitude are attainable over the entire operational humidity range.

Research limitations/implications

As the sensitivity varies non‐linearly with the humidity, the measurement has to be carried out over a very wide range in order to calibrate the sensor. The sensitivity and output range of the sensor can be easily controlled by changing the electrode spacing or geometry.

Practical implications

The control of humidity is important in many applications ranging from bio‐medical to space exploration.

Originality/value

A simple, easy to fabricate and measure, and low cost resistive‐type humidity sensor was developed. The realized sensor is suitable for integrating with microfabrication. Hence, multiple sensors of varying sensitivities and output ranges could be integrated on the same chip. Over the last few years, newly emerging micro‐electro‐mechanical‐systems technology and micro‐fabrication techniques have gained popularity and importance in the miniaturization of a variety of sensors and actuators.

Details

Sensor Review, vol. 25 no. 4
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 1 June 1999

G. Harsányi, M. Réczey, R. Dobay, I. Lepsényi, Zs. Illyefalvi‐Vitéz, J. Van den Steen, A. Vervaet, W. Reinert, J. Urbancik, A. Guljajev, Cs. Visy, Gy. Inzelt and I. Bársony

Atmospheric dependent, gas sensitive resistors seem to be good candidates for detecting critical air pollution levels. Recently, great progress has been made in the development of…

685

Abstract

Atmospheric dependent, gas sensitive resistors seem to be good candidates for detecting critical air pollution levels. Recently, great progress has been made in the development of various sensor types, but less attention seems to be paid to the integration of sensor elements with different characteristics. The aim of this international project is to develop a smart hybrid gas multi‐sensor module for environmental applications, i.e. by combining classical thick‐ and thin‐film elements with polymer‐film based sensors and also a signal processing ASIC within a single package, which should be useful for all sensor types. The module should enable multi‐sensor operation as well, when connected to an intelligent signal‐processing unit.

Details

Sensor Review, vol. 19 no. 2
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 26 January 2010

Xiaohui Hu and Wuqiang Yang

The purpose of this paper is to present the sensing mechanism, design issues, performance evaluation and applications for planar capacitive sensors. In the context of…

4397

Abstract

Purpose

The purpose of this paper is to present the sensing mechanism, design issues, performance evaluation and applications for planar capacitive sensors. In the context of characterisation and imaging of a dielectric material under test (MUT), a systematic study of sensor modelling, features and design issues is needed. In addition, the influencing factors on sensitivity distribution, and the effect of conductivity on sensor performance need to be further studied for planar capacitive sensors.

Design/methodology/approach

While analytical methods can provide accurate solutions to sensors of simple geometries, numerical modelling is preferred to obtain sensor response to different design parameters and properties of MUT, and to derive the sensitivity distributions of various electrode designs. Several important parameters have been used to evaluate the response of the sensors in different sensing modes. The designs of different planar capacitive sensor arrays are presented and experimentally evaluated.

Findings

The response features and design guidelines for planar capacitive sensors in different sensing modes have been summarised, showing that the sensor in the transmission mode or the single‐electrode mode is suitable for material characterisation and imaging, while the sensor in the shunt mode is suitable for proximity/displacement measurement. The sensitivity distribution of the sensor depends largely on the geometry of the electrodes. Conductivity causes positive changes for the sensor in the transmission and single‐electrode mode, but negative changes for the sensor in the shunt mode. Experimental results confirm that sensing depths of the sensor arrays and the influence of buried conductor on capacitance measurements are in agreement with simulations.

Research limitations/implications

Experimental verification is needed when a sensor is designed.

Originality/value

This paper provides a comprehensive study for planar capacitive sensors in terms of sensor design, evaluation and applications.

Details

Sensor Review, vol. 30 no. 1
Type: Research Article
ISSN: 0260-2288

Keywords

Article
Publication date: 14 March 2024

Gülçin Baysal

The aim of this review is to present together the studies on textile-based moisture sensors developed using innovative technologies in recent years.

Abstract

Purpose

The aim of this review is to present together the studies on textile-based moisture sensors developed using innovative technologies in recent years.

Design/methodology/approach

The integration levels of the sensors studied with the textile materials are changing. Some research teams have used a combination of printing and textile technologies to produce sensors, while a group of researchers have used traditional technologies such as weaving and embroidery. Others have taken advantage of new technologies such as electro-spinning, polymerization and other techniques. In this way, they tried to combine the good working efficiency of the sensors and the flexibility of the textile. All these approaches are presented in this article.

Findings

The presentation of the latest technologies used to develop textile sensors together will give researchers an idea about new studies that can be done on highly sensitive and efficient textile-based moisture sensor systems.

Originality/value

In this paper humidity sensors have been explained in terms of measuring principle as capacitive and resistive. Then, studies conducted in the last 20 years on the textile-based humidity sensors have been presented in detail. This is a comprehensive review study that presents the latest developments together in this area for researchers.

Details

International Journal of Clothing Science and Technology, vol. 36 no. 2
Type: Research Article
ISSN: 0955-6222

Keywords

Article
Publication date: 18 January 2016

Robert Bogue

This paper aims to illustrate how sensors can be fabricated by combining nanomaterials with micro-electromechanical system (MEMS) technology and to give examples of recently…

Abstract

Purpose

This paper aims to illustrate how sensors can be fabricated by combining nanomaterials with micro-electromechanical system (MEMS) technology and to give examples of recently developed devices arising from this approach.

Design/methodology/approach

Following a short introduction, this paper first identifies the benefits of MEMS technology. It then discusses the techniques for integrating carbon nanotubes with MEMS and provides examples of physical and molecular sensors produced by these methods. Combining other gas-responsive nanomaterials with MEMS is then considered and finally techniques for producing graphene on silicon devices are discussed. Brief concluding comments are drawn.

Findings

This shows that many physical and molecular sensors have been developed by combining nanomaterials with MEMS technology. These have been fabricated by a diverse range of techniques which are often complex and multi-stage, but significant progress has been made and some are compatible with standard CMOS processes, yielding fully integrated nanosensors.

Originality/value

This provides an insight into how two key technologies are being combined to yield families of advanced sensors.

Details

Sensor Review, vol. 36 no. 1
Type: Research Article
ISSN: 0260-2288

Keywords

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