Search results

1 – 10 of over 1000
Article
Publication date: 13 March 2017

Hongbin Xuan and Gongjun Cui

To improve the wear resistance of the sliding boot, the wear-resistant Fe-21 Wt.% Cr-5 Wt.% B alloy is prepared, and the wear mechanism is studied under dry sliding condition.

Abstract

Purpose

To improve the wear resistance of the sliding boot, the wear-resistant Fe-21 Wt.% Cr-5 Wt.% B alloy is prepared, and the wear mechanism is studied under dry sliding condition.

Design/methodology/approach

The anti-wear Fe-21 Wt.% Cr-5 Wt.% B alloy is prepared by powder metallurgy technique. The tribological behavior of Fe-Cr-B alloy sliding against ASTM 1045 steel pin is studied at 30-60 N and 0.03-0.12 m/s using a reciprocating pin-on-disk tribometer under dry sliding condition. Meanwhile, the ASTM 5140 and 3316 steel are studied as compared samples.

Findings

The friction coefficients of tested specimens increase with the increasing normal load. However, this effect is the opposite in case of different sliding speeds. The specific wear rates increase as the sliding speed and normal load increase. The Fe-Cr-B alloy shows the best tribological properties under the dry sliding condition and the wear mechanism is mainly ploughing.

Originality/value

This wear-resistant Fe-21 Wt.% Cr-5 Wt.% B alloy can replace the traditional materials to process the sliding shoes and improve the service life of coal mining machine.

Details

Industrial Lubrication and Tribology, vol. 69 no. 2
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 16 August 2011

Erol Feyzullahoğlu and Nehir Şakiroğlu

The purpose of this study is to develop new Al‐based bearing alloys which have better properties than classic commercial bearing materials and to analyze tribologic properties of…

Abstract

Purpose

The purpose of this study is to develop new Al‐based bearing alloys which have better properties than classic commercial bearing materials and to analyze tribologic properties of these alloys under dry sliding conditions experimentally.

Design/methodology/approach

Four different aluminium alloys were produced with casting method and tested on pin‐on‐disc wear testing machine. Friction coefficients and weight losses of the samples were determined under various working conditions in consequence of the experiments. Hardness, surface roughness, and surface temperatures of the samples were measured.

Findings

The results of the experiment show that friction coefficients vary by surface pressure and sliding speed. Al15Pb3.7Cu1.5Si1.1Fe and Al15Sn5Cu3Si alloys have lower friction coefficient values than other alloys. Al8.5Si3.5Cu alloy has the biggest wear resistance. Al15Pb3.7Cu1.5Si1.1Fe and Al15Sn5Cu3Si alloys are the most worn materials. Al8.5Si3.5Cu alloy has the lowest wear rate.

Research limitations/implications

When the comparison was done between commercial Al alloys and developed Al alloys in this study, it was seen that Al15Sn5Cu3Si and Al15Pb3.7Cu1.5Si1.1Fe alloys have lower friction coefficient values than other commercial alloys.

Practical implications

The effects of the elements except aluminium composing alloys upon tribologic properties were analyzed. Some of the alloy elements were seen to improve tribologic properties whereas some downgrade. When the results are evaluated, Al15Sn5Cu3Si and Al8.5Si3.5Cu alloys containing Si and Sn can be preferred among the aluminium alloys that will work under dry sliding.

Originality/value

This paper reveals new bearing materials. These alloys can be used in journal bearings.

Details

Industrial Lubrication and Tribology, vol. 63 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 5 August 2014

Rajesh Siriyala, A. Gopala Krishna, P. Rama Murthy Raju and M. Duraiselvam

Since, wear is the one of the most commonly encountered industrial problems leading to frequent replacement of components there is a need to develop metal matrix composites (MMCs…

Abstract

Purpose

Since, wear is the one of the most commonly encountered industrial problems leading to frequent replacement of components there is a need to develop metal matrix composites (MMCs) for achieving better wear properties. The purpose of this paper is to fabricate aluminum MMCs to improve the dry sliding wear characteristics. An effective multi-response optimization approach called the principal component analysis (PCA) was used to identify the sets of optimal parameters in dry sliding wear process.

Design/methodology/approach

The present work investigates the dry sliding wear behavior of graphite reinforced aluminum composites produced by the molten metal mixing method by means of a pin-on-disc type wear set up. Dry sliding wear tests were carried on graphite reinforced MMCs and its matrix alloy sliding against a steel counter face. Different contact stress, reinforcement percentage, sliding distance and sliding velocity were selected as the control variables and the response selected was wear volume loss (WVL) and coefficient of friction (COF) to evaluate the dry sliding performance. An L25 orthogonal array was employed for the experimental design. Optimization of dry sliding performance of the graphite reinforced MMCs was performed using PCA.

Findings

Based on the PCA, the optimum level parameters for overall principal component (PC) of WVL and COF have been identified. Moreover, analysis of variance was performed to know the impact of individual factors on overall PC of WVL and COF. The results indicated that the reinforcement percentage was found to be most effective factor among the other control parameters on dry sliding wear followed by sliding distance, sliding velocity and contact stress. Finally the wear surface morphology of the composites has been investigated using scanning electron microscopy.

Practical implications

Various manufacturing techniques are available for processing of MMCs. Each technique has its own advantages and disadvantages. In particular, some techniques are significantly expensive compared to others. Generally the manufacturer prefers the low cost technique. Therefore stir casting technique which was used in this paper for manufacturing of Aluminum MMCs is the best alternative for processing of MMCs in the present commercial sectors. Since the most important criteria of a dry sliding wear behavior is to provide lower WVL and COF, this study has intended to prove the application of PCA technique for solving multi objective optimization problem in wear applications like piston rings, piston rods, cylinder heads and brake rotors, etc.

Originality/value

Application of multi-response optimization technique for evaluation of tribological characteristics for Aluminum MMCs made up of graphite particulates is a first-of-its-kind approach in literature. Hence PCA method can be successfully used for multi-response optimization of dry sliding wear process.

Details

Multidiscipline Modeling in Materials and Structures, vol. 10 no. 2
Type: Research Article
ISSN: 1573-6105

Keywords

Article
Publication date: 9 September 2021

Rama Krishna S. and Patta Lokanadham

The purpose of the present paper aims to, study the coefficient of friction and wear behavior of nickel based super alloys used in manufacturing of gas and steam turbine blades…

Abstract

Purpose

The purpose of the present paper aims to, study the coefficient of friction and wear behavior of nickel based super alloys used in manufacturing of gas and steam turbine blades. In present paper, parametric study focuses on normal load, dry sliding velocity and contact temperature influence on coefficient of friction and wear of a nickel based super alloy material.

Design/methodology/approach

Experimental investigation is carried out to know the effect of varying load at constant sliding velocity and varying sliding velocity at constant load on coefficient of friction and wear behavior of nickel based super alloy material. The experiments are carried out on a nickel based super alloy material using pin on disk apparatus by load ranging from 30 N to 90 N and sliding velocity from 1.34 m/s to 2.67 m/s. The contact temperature between pin and disk is measured using K-type thermocouple for all test conditions to know effect of contact temperature on coefficient of friction and wear behavior of nickel based super alloy material. Analytical calculations are carried out to find wear rate and wear coefficient of the test specimen and are compared with experimental results for validation of experimental setup. Regression equations are generated from experimental results to estimate coefficient of friction and wear in the range of test conditions.

Findings

From the experimental results, it is observed that by increasing the normal load or sliding velocity, the contact temperature between the pin and disk increases, the coefficient of friction decreases and wear increases. Analysis of variance (ANOVA) is used to study the influence of individual parameters like normal load, dry sliding speed and sliding distance on the coefficient of friction and wear of nickel based super alloy material.

Originality/value

This is the first time to study effect of contact temperature on the coefficient of friction and wear behavior of nickel-based super alloy used for gas and steam turbine blades. Separate regression equations have been developed to determine the coefficient of friction and wear for the entire range of speed of gas turbine blades made of nickel based super alloy. The regression equations are also validated against experimental results.

Details

World Journal of Engineering, vol. 20 no. 2
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 21 September 2012

N. Radhika, R. Subramanian, S. Venkat Prasat and B. Anandavel

Recent trends in material science show a considerable interest in the manufacturing of metal matrix composites to meet the stringent demands of lightweight, high strength and…

Abstract

Purpose

Recent trends in material science show a considerable interest in the manufacturing of metal matrix composites to meet the stringent demands of lightweight, high strength and corrosion resistance. Aluminium is the popular matrix metal currently in vogue that can be reinforced with ceramic materials such as particulates to meet the desired property. The purpose of this paper is to fabricate hybrid metal matrix composites to improve the dry sliding wear resistance and to study of the effect of sliding speed, load and reinforcement (alumina and graphite) on wear properties, as well as its contact friction.

Design/methodology/approach

The present study addresses the dry sliding wear behaviour of Al‐Si10Mg alloy reinforced with 3, 6 and 9 wt% of alumina along with 3 wt% of graphite. Stir casting method was used to fabricate the composites. Mechanical properties such as hardness and tensile strength have been evaluated. A pin‐on‐disc wear test apparatus was used to evaluate the wear rate and coefficient of friction by varying the loads of 20, 30 and 40 N, sliding speeds of 1.5 m/s, 2.5 m/s and 3.5 m/s at a constant sliding distance of 2100 m.

Findings

Mechanical properties of hybrid metal matrix composites (HMMCs) have shown significant improvement. The wear rate and coefficient of friction for alloy and composites decreased with increase in sliding speed and increased with increase in applied load. Temperature rise during wearing process for monolithic alloy was larger than that of HMMCs and Al/9% Al2O3/3% Gr composite showing the minimum temperature rise.The worn surfaces of the composites were investigated using scanning electron microscope.

Practical implications

The paper shows that aluminium composites can improve strength and wear resistance.

Originality/value

HMMCs has proven to be useful in improving the dry sliding wear resistance.

Details

Industrial Lubrication and Tribology, vol. 64 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 2 September 2014

Ugur Ozsarac, Salim Aslanlar, Faruk Varol and Mehmet Ekici

The purpose of this study was to investigate wear behaviours of brake pads produced from carbon–carbon (C/C) composites in both wet and dry friction sliding conditions. Carbon is…

Abstract

Purpose

The purpose of this study was to investigate wear behaviours of brake pads produced from carbon–carbon (C/C) composites in both wet and dry friction sliding conditions. Carbon is probably the most remarkable element in science and also C/C composites are a family of advanced composite materials. They are the most advanced form of carbon and consist of fibre based on carbon precursors embedded in a carbon matrix. In the present work, wear test specimens were prepared according to the related standards and they were exposed to pin-on-disc wear testing in wet and dry sliding conditions with different loads as 10, 20, 30 and 40 N with 1 m/s constant sliding speed. Wet friction process was conducted on all specimens by means of rain water collected from the nature.

Design/methodology/approach

Pin-on-disc wear test tribology lubrication was used.

Findings

Mechanical and physical property measurements of C/C composite brake pad materials: hardness, modulus of elasticity, density and water absorption capacity. Wear performance of materials were measured as coefficient of friction, volumetric loss and specific wear rate.

Originality/value

C/C composite brake pads are used in railway vehicles. Wear performances of them are very important for safety. In this study, wear behaviours of these materials were investigated not only in dry sliding friction condition but also in wet sliding one. Because safety braking is important in all weather conditions for trains, and we used natural rain water to observe the wet sliding friction behaviour of brake pads. “Water lubrication” is an important aspect mentioned in tribology handbooks.

Details

Industrial Lubrication and Tribology, vol. 66 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 8 June 2015

Gongjun Cui, Jin Wei and Gongxiong Wu

The purpose of this study is to prepare new Fe-Cr-B alloys which have better wear resistance and investigate the wear mechanisms of these alloys tribotesting against SiC ceramic…

Abstract

Purpose

The purpose of this study is to prepare new Fe-Cr-B alloys which have better wear resistance and investigate the wear mechanisms of these alloys tribotesting against SiC ceramic balls under dry sliding process.

Design/methodology/approach

Fe-Cr matrix alloys were fabricated using powder metallurgy route. The tribological behaviors of Fe-Cr alloys tribotesting against SiC ceramic balls using a ball-on-disc tribotester were studied at different testing conditions. Meanwhile, microstructure, phases and morphology of worn surfaces were investigated.

Findings

The element boron improved mechanical properties and tribological behavior of alloys. The friction coefficients of Fe-Cr matrix alloys did not show obvious difference. The specific wear rates of alloys decreased and then increased because of the brittleness of alloys with the increase of boron content. Fe-21 weight per cent Cr-7 weight per cent B alloy showed the best tribological properties in dry sliding. The wear mechanism of Fe-Cr alloy was plastic deformation and abrasive wear. However, the Fe-Cr-B alloys showed fatigue spalling characteristics.

Originality/value

This paper reported a new, cheap and wear-resistant Fe matrix material to prepare mechanical parts in food and mining industrial fields.

Details

Industrial Lubrication and Tribology, vol. 67 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 28 July 2021

Navin Kumar, R.S. Walia and Surjit Angra

The aim of the present study is to find the tribological properties of newly developed polyester-based hybrid glass-jute fibre reinforced plastic composites loaded with different…

61

Abstract

Purpose

The aim of the present study is to find the tribological properties of newly developed polyester-based hybrid glass-jute fibre reinforced plastic composites loaded with different weight per cent of hybrid filler particles were investigated under a dry sliding medium from room temperature to 75°C.

Design/methodology/approach

The study was carried out using a pin-on-disc wear test set-up. The design of experiments was carried out in a controlled way using a central composite design based on response surface methodology to observe the effect of various parameters i.e. sliding velocity, sliding distance, the temperature of counterface and different applied load conditions during dry-sliding.

Findings

The maximum wear resistance was found at 9 Wt% loading of filler, 4 ms-1 sliding velocity, 30 N applied load, 54°C temperature of the counterface and 1,100 m sliding distance condition. Optimum values of hybrid filler loading, sliding velocity, applied load, the temperature of the counterface and sliding distance for the minimum coefficient of friction value and minimum friction force are 9 Wt%, 4 ms−1, 30 N, 54° C, 1,100 m and 12 Wt%, 3 ms−1, 20 N, 59°C and 1,100 m, respectively. The worn surface morphology was studied using scanning electron microscope, for wear dominant mechanisms.

Originality/value

The tribological properties of newly developed polyester-based hybrid glass-jute fibre reinforced plastic composites loaded with different weight % of hybrid filler particles, were investigated under dry sliding medium from room temperature to 75°C has not been attempted yet.

Details

World Journal of Engineering, vol. 19 no. 6
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 19 April 2013

N. Radhika and R. Subramaniam

Recent advances in modern technology have generated the need to develop newer materials for better antifriction and wear properties. The objective is to analyse the significance…

Abstract

Purpose

Recent advances in modern technology have generated the need to develop newer materials for better antifriction and wear properties. The objective is to analyse the significance of design parameters that significantly affects the dry sliding wear.

Design/methodology/approach

The tribological behaviour of aluminium alloy (Al‐Si10Mg) reinforced with alumina and graphite produced by liquid metallurgy is studied using pin‐on‐disc wear test apparatus under dry sliding condition. Experiments are conducted based on the plan of experiments generated through Taguchi technique. A L27 Orthogonal array is selected for analysis of the data. Influence of applied load, sliding speed and weight percentage of reinforcements on wear rate as well as the coefficient of friction during wearing process is studied using analysis of variance technique and regression equations for each response are developed. Finally, confirmation tests are carried out to verify the experimental results.

Findings

Mechanical property such as hardness has been evaluated and it was found that the hardness increases as reinforcement content increases. The wear rate and coefficient of friction increases by increasing load and decreases by increasing sliding speed and weight percentage of reinforcements. Results from analysis of variance reveals that the applied load has the highest influence on both wear rate and coefficient of friction, followed by sliding speed and weight percentage of reinforcement.

Practical implications

Aluminium hybrid metal matrix composites showing ample success in improving strength and wear resistance by utilising the optimal process condition.

Originality/value

The results obtained by this method are useful in improving the dry sliding wear resistance.

Details

Industrial Lubrication and Tribology, vol. 65 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 5 August 2014

S. Liza, A.S.M.A. Haseeb and H.H. Masjuki

The purpose of this paper was to gain a better understanding of wear behaviour of polymethylmethacrylate (PMMA) in contact with 316L stainless steel under different conditions (dry

Abstract

Purpose

The purpose of this paper was to gain a better understanding of wear behaviour of polymethylmethacrylate (PMMA) in contact with 316L stainless steel under different conditions (dry condition, distilled water and Ringer's solution). PMMA is commonly used in low-stress sliding application against metal. The effects of applied load and frequency on the wear rate of PMMA against 316L stainless steel were examined.

Design/Methodology/Approach

Tests were conducted under dry condition, in distilled water and in Ringer’s solution by using reciprocating wear machine. Worn surface morphology and composition was evaluated by scanning electron microscopy.

Findings

PMMA wear rate increases with the increase in applied load, naturally. An increase in sliding frequency increases the wear rate under dry condition, but it decreases the wear rate in water and in Ringer’s solution.

Originality value

The objective of the present work was to gain a better understanding of the wear behaviour of PMMA in contact with 316L stainless steel under different conditions (dry condition, distilled water and Ringer's solution). The effects of applied normal load and frequency on the wear rate of PMMA against 316L stainless steel at various conditions were examined experimentally. This information may have future implications for the design of materials which have a contact with physiological fluid in orthopeadic implants.

Details

Industrial Lubrication and Tribology, vol. 66 no. 5
Type: Research Article
ISSN: 0036-8792

Keywords

1 – 10 of over 1000