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Article
Publication date: 29 February 2024

Jie Wan, Biao Chen, Jianghua Shen, Katsuyoshi Kondoh, Shuiqing Liu and Jinshan Li

The metallic alloys and their components fabricated via laser powder bed fusion (LPBF) suffer from the microvoids formed inevitably due to the extreme solidification rate during…

Abstract

Purpose

The metallic alloys and their components fabricated via laser powder bed fusion (LPBF) suffer from the microvoids formed inevitably due to the extreme solidification rate during fabrication, which are impossible to be removed by heat treatment. This paper aims to remove those microvoids in as-built AlSi10Mg alloys by hot forging and enhance their mechanical properties.

Design/methodology/approach

AlSi10Mg samples were built using prealloyed powder with a set of optimized LPBF parameters, viz. 350 W of laser power, 1,170 mm/s of scan speed, 50 µm of layer thickness and 0.24 mm of hatch spacing. As-built samples were preheated to 430°C followed by immediate pressing with two different thickness reductions of 10% and 35%. The effect of hot forging on the microstructure was analyzed by means of X-ray diffraction, scanning electron microscopy, electron backscattered diffraction and transmission electron microscopy. Tensile tests were performed to reveal the effect of hot forging on the mechanical properties.

Findings

By using hot forging, the large number of microvoids in both as-built and post heat-treated samples were mostly healed. Moreover, the Si particles were finer in forged condition (∼150 nm) compared with those in heat-treated condition (∼300 nm). Tensile tests showed that compared with heat treatment, the hot forging process could noticeably increase tensile strength at no expense of ductility. Consequently, the toughness (integration of tensile stress and strain) of forged alloy increased by ∼86% and ∼24% compared with as-built and heat-treated alloys, respectively.

Originality/value

Hot forging can effectively remove the inevitable microvoids in metals fabricated via LPBF, which is beneficial to the mechanical properties. These findings are inspiring for the evolution of the LPBF technique to eliminate the microvoids and boost the mechanical properties of metals fabricated via LPBF.

Details

Rapid Prototyping Journal, vol. 30 no. 4
Type: Research Article
ISSN: 1355-2546

Keywords

Content available
Article
Publication date: 4 January 2013

Shiqi Li

146

Abstract

Details

Industrial Robot: An International Journal, vol. 40 no. 1
Type: Research Article
ISSN: 0143-991X

Keywords

Abstract

Details

Demystifying China’s Mega Trends
Type: Book
ISBN: 978-1-78714-410-1

Article
Publication date: 16 January 2017

Heping Chen, Jing Xu, Biao Zhang and Thomas Fuhlbrigge

High precision assembly processes using industrial robots require the process parameters to be tuned to achieve desired performance such as cycle time and first time through rate…

433

Abstract

Purpose

High precision assembly processes using industrial robots require the process parameters to be tuned to achieve desired performance such as cycle time and first time through rate. Some researchers proposed methods such as design-of-experiments (DOE) to obtain optimal parameters. However, these methods only discuss how to find the optimal parameters if the part and/or workpiece location errors are in a certain range. In real assembly processes, the part and/or workpiece location errors could be different from batch to batch. Therefore, the existing methods have some limitations. This paper aims to improve the process parameter optimization method for complex robotic assembly process.

Design/methodology/approach

In this paper, the parameter optimization process based on DOE with different part and/or workpiece location errors is investigated. An online parameter optimization method is also proposed.

Findings

Experimental results demonstrate that the optimal parameters for different initial conditions are different and larger initial part and/or workpiece location errors will cause longer cycle time. Therefore, to improve the assembly process performance, the initial part and/or workpiece location errors should be compensated first, and the optimal parameters in production should be changed once the initial tool position is compensated. Experimental results show that the proposed method is very promising in reducing the cycle time in assembly processes.

Research limitations/implications

The proposed method is practical without any limitation.

Practical implications

The proposed technique is implemented and tested using a real industrial application, a valve body assembly process. Hence, the developed method can be directly implemented in production.

Originality/value

This paper provides a technique to improve the assembly efficiency by compensating the initial part location errors. An online parameter optimization method is also proposed to automatically perform the parameter optimization process without human intervention. Compared with the results using other methods, the proposed technology can greatly reduce the assembly cycle time.

Details

Industrial Robot: An International Journal, vol. 44 no. 1
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 6 August 2019

Liang Yu, Biao Ma, Man Chen, He Yan Li and Jikai Liu

This paper aims to study and compare the friction stability of wet paper-based clutches with regard to the radial grooves (RG) and waffle grooves (WG).

Abstract

Purpose

This paper aims to study and compare the friction stability of wet paper-based clutches with regard to the radial grooves (RG) and waffle grooves (WG).

Design/methodology/approach

This paper presents an experimental study of a wet clutch concerning the effect of groove patterns on the friction torque and surface temperature. The friction stabilities of RG and WG are investigated with the applied pressure, rotating speed and automatic transmission fluid (ATF) temperature taken into consideration.

Findings

The friction torque and surface temperature of WG are larger than those of RG under the same operating condition. The friction torque difference between RG and WG grows with the increase of applied pressure and narrows with the increase of ATF temperature. Additionally, their temperature difference expands via increasing the rotating speed and ATF temperature or reducing the applied pressure; in this way, not only the variable coefficient difference between RG and WG can be narrowed, but also the friction stability of the clutch can be improved dramatically.

Originality/value

This paper explains the thermodynamic differences between RG and WG; moreover, it is verified experimentally that WG has a better friction stability than RG.

Details

Industrial Lubrication and Tribology, vol. 72 no. 4
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 10 July 2023

Qian Wang, Biao Ma, Liang Yu, Man Chen, Guoyu Wang and Liangjie Zheng

This paper aims to explore the influence of applied pressure on the tribological properties of the friction component in a wet multi-disc clutch during the running-in process.

Abstract

Purpose

This paper aims to explore the influence of applied pressure on the tribological properties of the friction component in a wet multi-disc clutch during the running-in process.

Design/methodology/approach

The running-in evolutionary was explored in terms of global friction performance. The variation of friction torque and mean COF of the initial 300 engagement cycles was obtained by full-scale tests. Finally, an optical microscope was used to detect the wear characteristics of friction surfaces.

Findings

The applied pressure showed a significant influence on the tribological behaviors of wet clutches during the running-in process. The mean COF decreased and then increases with the increase of the applied pressure. A higher applied pressure contributed to more asperity summits being sheared, thus resulting in a smoother surface. Considering a suitable wore performance, properly applied pressure is necessary.

Originality/value

The results provide theoretical guidance for selecting the optimal applied pressure in the running-in of wet clutches.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-08-2022-0256/

Details

Industrial Lubrication and Tribology, vol. 75 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 11 July 2019

Biao Ma, Liang Yu, Man Chen, He Yan Li and Liang Jie Zheng

This paper aims to investigate the thermal characteristics of the clutch hydraulic system under various oil flow conditions. Increasing the oil flow is one of the most important…

Abstract

Purpose

This paper aims to investigate the thermal characteristics of the clutch hydraulic system under various oil flow conditions. Increasing the oil flow is one of the most important approaches to reduce the clutch temperature. However, the effect of the oil flow on the clutch temperature remains to be explored.

Design/methodology/approach

The thermal resistance network model and the lumped parameter method are used to study the thermal characteristics of the clutch hydraulic system. The predicted temperature variations of the clutch and the oil are compared with experimental data.

Findings

Results demonstrate that the larger the friction power is, the higher the temperatures of the clutch and the oil are. However, the temperature growth rates of the clutch and oil present different trends: the former decreases gradually and the latter increases constantly. Additionally, increasing the oil flow within a certain range gives rise to the decrease of clutch temperature and the increase of oil temperature; nevertheless, their variation trends are gradually weakening. When the oil flow is large enough, it brings a slight effect on the clutch temperature rise.

Originality/value

This paper extends the knowledge into the oil flow supply of the clutch hydraulic system. The conclusions can provide a theoretical guidance for the oil management of the transmission system. Additionally, the thermal resistance network model is also effective and efficient for other hydraulic equipment to predict the temperature variation.

Details

Industrial Lubrication and Tribology, vol. 71 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 2 October 2017

Zhi Chen, Daobo Wang, Ziyang Zhen, Biao Wang and Jian Fu

This paper aims to present a control strategy that eliminates the longitudinal and lateral drifting movements of the coaxial ducted fan unmanned helicopter (UH) during autonomous…

Abstract

Purpose

This paper aims to present a control strategy that eliminates the longitudinal and lateral drifting movements of the coaxial ducted fan unmanned helicopter (UH) during autonomous take-off and landing and reduce the coupling characteristics between channels of the coaxial UH for its special model structure.

Design/methodology/approach

Unidirectional auxiliary surfaces (UAS) for terminal sliding mode controller (TSMC) are designed for the flight control system of the coaxial UH, and a hierarchical flight control strategy is proposed to improve the decoupling ability of the coaxial UH.

Findings

It is demonstrated that the proposed height control strategy can solve the longitudinal and lateral movements during autonomous take-off and landing phase. The proposed hierarchical controller can decouple vertical and heading coupling problem which exists in coaxial UH. Furthermore, the confronted UAS-TSMC method can guarantee finite-time convergence and meet the quick flight trim requirements during take-off and landing.

Research limitations/implications

The designed flight control strategy has not implemented in real flight test yet, as all the tests are conducted in the numerical simulation and simulation with a hardware-in-the-loop (HIL) platform.

Social implications

The designed flight control strategy can solve the common problem of coupling characteristics between channels for coaxial UH, and it has important theoretical basis and reference value for engineering application; the control strategy can meet the demands of engineering practice.

Originality/value

In consideration of the TSMC approach, which can increase the convergence speed of the system state effectively, and the high level of response speed requirements to UH flight trim, the UAS-TSMC method is first applied to the coaxial ducted fan UH flight control. The proposed control strategy is implemented on the UH flight control system, and the HIL simulation clearly demonstrates that a much better performance could be achieved.

Details

Aircraft Engineering and Aerospace Technology, vol. 89 no. 6
Type: Research Article
ISSN: 1748-8842

Keywords

Article
Publication date: 5 December 2016

Sanjeev K. Sobhee, Verena Tandrayen-Ragoobur, Harshana Kasseeah and Asrani Gopaul

The purpose of this paper is to analyse the drinking behaviour of alcohol dependents in the small island economy Mauritius, which is characterised by different cultures and ethnic…

Abstract

Purpose

The purpose of this paper is to analyse the drinking behaviour of alcohol dependents in the small island economy Mauritius, which is characterised by different cultures and ethnic groups. The drinking culture of Mauritius as a nation has dramatically changed over recent decades.

Design/methodology/approach

The analysis is based on a survey carried out on 300 alcohol dependents in different regions across the island in 2012. Information on alcohol consumption is derived from data obtained on the different types of drink consumed, their drinking preferences and habits, combined with information from the respondents on their alcohol intake. Alcohol-dependent individuals in this study are defined as those people who drink every day, drink in the morning before work and also drink during their working hours. Furthermore, they may also drink to get drunk and may encounter alcohol-related health problems.

Findings

The results first reveal that there is a gender gap in alcohol consumption with men being more dependent on alcoholic beverages on a daily basis, in the morning and at work. Second, the paper innovates by focussing on the most vulnerable segment of the population, that is those working in the informal sector. There is evidence that operating in the informal sector or being self-employed enhances the probability of the individual to become alcohol dependent through daily intake and consumption at the workplace. Informality is characterised by low wages, poor working conditions and high vulnerability which makes alcohol an escape avenue from financial difficulties. Consumption of other substances is also entwined with alcohol intake.

Originality/value

The authors focus on the characteristics and behaviour of alcohol-dependent individuals in a small pluriethnic changing society.

Details

Drugs and Alcohol Today, vol. 16 no. 4
Type: Research Article
ISSN: 1745-9265

Keywords

Article
Publication date: 26 June 2020

Biao Sun and Yu Liu

Although the business model (BM) has become a top priority in management research, existing literature still offers a confusing and partial picture about how to leverage BM…

1836

Abstract

Purpose

Although the business model (BM) has become a top priority in management research, existing literature still offers a confusing and partial picture about how to leverage BM designs for new product development (NPD) because of two limitations. First, research has paid little attention to different BM designs' effects on NPD performance. Second, few empirical studies have examined the moderating roles of firms' learning capabilities, such as big data analytics capabilities (BDA capabilities). This study aims to investigate the effects of BM novelty design and BM efficiency design on NPD performance and the ways in which BDA capabilities moderate these effects.

Design/methodology/approach

A literature review provides the model and hypotheses. Using a sample of 208 Chinese firms, the authors conducted an empirical test following multiple regression analysis.

Findings

The results demonstrate that BM novelty design has a positive effect on NPD performance while BM efficiency design takes the form of an inverted U-shape. Moreover, BDA capabilities (i.e. BDA technology capability and BDA management capability) have complicated moderating effects on BM novelty design- and BM efficiency design-NPD performance relationships.

Research limitations/implications

The results may be affected by both the context (solely in China) and type (cross-sectional) of the data set. This study has explored the moderating effects of BDA capabilities, further studies considering other significant practices such as social media usage, could yield richer insights that would help validate the results of this study.

Practical implications

First, we suggest that managers should be explicitly aware of the different impacts of BM novelty design and BM efficiency design on NPD performance. Second, this study encourages managers to build relevant BDA capabilities to work with BM designs to improve NPD performance.

Originality/value

This is one of the first studies to investigate BM designs' complicated influences on NPD success and explore BDA capabilities' moderating effects on the BM design-NPD performance linkage.

Details

European Journal of Innovation Management, vol. 24 no. 4
Type: Research Article
ISSN: 1460-1060

Keywords

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