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This paper aims to study acoustic emission (AE) propagation characteristics by a crack under a moving heat source, which mainly provides theoretical basis and method for the actual crack detection during welding process.

The paper studied the AE characteristics in welding using thermoelastic theory, which investigates the dynamical displacement field caused by a crack and the welding heating effect. In the calculation model, the crack initiation and extension are represented by moment tensor as the AE source, and the welding heat source is the Gauss heat flux distribution. The extended finite element method (XFEM) is implemented to calculate and solve the AE response of a thermoelastic plate with a crack during the welding heating effect. The wavelet transform is applied to the time–frequency analysis of the AE signals.

The paper provides insights about the changing rule of the acoustic radiation patterns influenced by the heating effect of the moving heat source and the AE signal characteristics in thermoelastic plate by different crack lengths and depths. It reveals that the time–frequency characteristics of the AE signals from the simulation are in good agreement with the theoretical ones. The energy ratio of the antisymmetric mode A0 to symmetric mode S0 is a valuable quantitative inductor to estimate the crack depth with a certain regularity.

This paper mainly discusses the application of XFEM to calculate and analyze thermoelastic problems, and has presented few cases based on a specified configuration. Further work will focus on the calculation and analysis under different plate configurations and conditions, which is to obtain more interesting and general conclusions for guiding practice.

The paper is a successful application of XFEM to solve the problem of AE response of a crack in the dynamic welding inhomogeneous heating effect. The paper provides an effective way to obtain the AE signal characteristics in monitoring the welding crack.

In civil engineering construction, the reinforced concrete (RC) structure is generally used and exposed to fatigue loading as it is in service. The assessment of the RC structure is required to maintain the service life of the structure.

This paper presents the behaviour of RC beam specimens under increasing maximum fatigue loading until failure. Simultaneously the acoustic emission (AE) was recorded. Twelve phases of maximum fatigue loading at Stage 1 and Stage 2 were applied to the beam with the frequency of 1 Hz and 5,000 load cycles were applied for each load phase. Two AE parameters were analysed and discussed, namely average frequency and rise angle value at CH4 and CH5.

The results found that the load and crack are closely related to the AE activities in the RC beam specimen when subjected to increasing fatigue loading.

To investigate the AE characteristics of RC beam specimens subjected to 12 phases of maximum fatigue loading using the average frequency and rise angle value.

Hydrofracturing technology has been widely used in tight oil and gas reservoir exploitation, and the fracture network formed by fracturing is crucial to determining the resources recovery rate. Due to the complexity of fracture network induced by the random morphology and type of fluid-driven fractures, controlling and optimising its mechanisms is challenging. This paper aims to study the types of multiscale mode I/II fractures, the fluid-driven propagation of multiscale tensile and shear fractures need to be studied.

A dual bilinear cohesive zone model (CZM) based on energy evolution was introduced to detect the initiation and propagation of fluid-driven tensile and shear fractures. The model overcomes the limitations of classical linear fracture mechanics, such as the stress singularity at the fracture tip, and considers the important role of fracture surface behaviour in the shear activation. The bilinear cohesive criterion based on the energy evolution criterion can reflect the formation mechanism of complex fracture networks objectively and accurately. Considering the hydro-mechanical (HM) coupling and leak-off effects, the combined finite element-discrete element-finite volume approach was introduced and implemented successfully, and the results showed that the models considering HM coupling and leak-off effects could form a more complex fracture network. The multiscale (laboratory- and engineering-scale) Mode I/II fractures can be simulated in hydrofracturing process.

Based on the proposed method, the accuracy and applicability of the algorithm were verified by comparing the analytical solution of KGD and PKN models. The effects of different in situ stresses and flow rates on the dynamic propagation of hydraulic fractures at laboratory and engineering scales were investigated. when the ratio of in situ stress is small, the fracture propagation direction is not affected, and the fracture morphology is a cross-type fracture. When the ratio of in situ stress is relatively large, the propagation direction of the fracture is affected by the maximum in situ stress, and it is more inclined to propagate along the direction of the maximum in situ stress, forming double wing-type fractures. Hydrofracturing tensile and shear fractures were identified, and the distribution and number of each type were obtained. There are fewer hydraulic shear fractures than tensile fractures, and shear fractures appear in the initial stage of fracture propagation and then propagate and distribute around the perforation.

The proposed dual bilinear CZM is effective for simulating the types of Mode I/II fractures and seizing the fluid-driven propagation of multiscale tensile and shear fractures. Practical fracturing process involves the multi-type and multiscale fluid-driven fracture propagation. This study introduces general fluid-driven fracture propagation, which can be extended to the fracture propagation analysis of potential fluid fracturing, such as other liquids or supercritical gases.

Based on the micro-electro-mechanical system (MEMS) technology, acoustic emission sensors have gained popularity owing to their small size, consistency, affordability and easy integration. This study aims to provide direction for the advancement of MEMS acoustic emission sensors and predict their future potential for structural health detection of microprecision instruments.

This paper summarizes the recent research progress of three MEMS acoustic emission sensors, compares their individual strengths and weaknesses, analyzes their research focus and predicts their development trend in the future.

Piezoresistive, piezoelectric and capacitive MEMS acoustic emission sensors are the three main streams of MEMS acoustic emission sensors, which have their own advantages and disadvantages. The existing research has not been applied in practice, and MEMS acoustic emission sensor still needs further research in the aspects of wide frequency/high sensitivity, good robustness and integration with complementary metal oxide semiconductor. MEMS acoustic emission sensor has great development potential.

In this paper, the existing research achievements of MEMS acoustic emission sensors are described systematically, and the further development direction of MEMS acoustic emission sensors in the future research field is pointed out. It provides an important reference value for the actual weak acoustic emission signal detection in narrow structures.

This report describes the progress that has been made to date on burn detection by acoustic emission with two‐inch camshafts produced for V6 and V8 engines on a Norton ‘camomatic’ grinding machine used for finish grinding valve cams.

The smaller sizes of current electronic devices suggest the feasibility of creating a smart composite structure using piezoelectric implant to monitor in-situ and in-service conditions the life of civil and aerospace structures. Piezoelectric (lead zirconate-titanate (PZT)) sensors embedded within laminates composites represent a new branch of engineering with the potential to greatly enhance the confidence and use of these materials. The paper aims to discuss these issues.

This study presents a health monitoring of laminates composites materials incorporating by piezoelectric (PZT) implant using acoustic emission (AE) technique. A series of specimens of laminate composite with and without embedded piezoelectric were tested in three-point bending tests in static and creep loading while continuously monitoring the response by the AE technique. The AE signals were analysed using the classification k-means method in order to identify the different damages and to follow the evolution of these various mechanisms for both types of materials (with and without embedded sensors).

Comparing embedded sensor to sensor mounted on the surface, the embedded sensor showed a much higher sensitivity. It was thus verified that the embedded AE sensor had great potential for AE monitoring in fibre reinforced composites structures.

Piezoelectric implant to monitor in-situ and in-service conditions the life of civil and aerospace structures.

The aim of this paper is to review the literature on the prediction of cutting tool life. Tool life is typically estimated by predicting the time to reach the threshold flank wear width. The cutting tool is a crucial component in any machining process, and its failure affects the manufacturing process adversely. The prediction of cutting tool life by considering several factors that affect tool life is crucial to managing quality, cost, availability and waste in machining processes.

This study has undertaken the critical analysis and summarisation of various techniques used in the literature for predicting the life or remaining useful life (RUL) of the cutting tool through monitoring the tool wear, primarily flank wear. The experimental setups that comprise diversified machining processes, including turning, milling, drilling, boring and slotting, are covered in this review.

Cutting tool life is a stochastic variable. Tool failure depends on various factors, including the type and material of the cutting tool, work material, cutting conditions and machine tool. Thus, the life of the cutting tool for a particular experimental setup must be modelled by considering the cutting parameters.

This submission discusses tool life prediction comprehensively, from monitoring tool wear, primarily flank wear, to modelling tool life, and this type of comprehensive review on cutting tool life prediction has not been reported in the literature till now. The future suggestions provided in this review are expected to provide avenues to solve the unexplored challenges in this field.

The main purpose of this study was to evaluate the mechanical behaviour of layered fibrous carbon-fibre reinforced plastic (CFRP) under complex low-speed bending and impact loads and subsequent cyclic tensile loads.

A comprehensive approach was adopted to study the damage accumulation processes using state-of-the-art testing and diagnostic equipment. In the course of the study, a microstructure analysis of damages caused by a transverse impact and cyclic tension was performed.

A dependence of residual fatigue life of the studied composite material on the intensity of the preliminary impact bending was established. Temperature field distribution fields on the surface of the sample during tests were shown. Data on damage accumulation processes were presented, which were obtained during the registration of acoustic emission signals.

A connection was established between changes of registered acoustic response signals and thermal imaging camera data, which was supported by the results of an experimental study. The results of the comprehensive approach showed a qualitative correlation.

The purpose of the study is to obtain and analyze vibro-acoustic characteristics.

A unified analysis model for the rotary composite laminated plate and conical–cylindrical double cavities coupled system is established. The related parameters of the unified model are determined by isoparametric transformation. The modified Fourier series are applied to construct the admissible displacement function and the sound pressure tolerance function of the coupled systems. The energy functional of the structure domain and acoustic field domain is established, respectively, and the structure–acoustic coupling potential energy is introduced to obtain the energy functional. Rayleigh–Ritz method was used to solve the energy functional.

The displacement and sound pressure response of the coupled systems are acquired by introducing the internal point sound source excitation, and the influence of relevant parameters of the coupled systems is researched. Through research, it is found that the impedance wall can reduce the amplitude of the sound pressure response and suppress the resonance of the coupled systems. Besides, the composite laminated plate has a good noise reduction effect.

This study can provide the theoretical guidance for vibration and noise reduction.

The purpose of this paper is to determine the feasibility of identifying the creep rupture of reactor cladding tubes using acoustic emission technique (AET).

The creep rupture tests were carried out by pressuring stainless steel capsules upto 6 MPa at room temperature and then heating continuously in a furnace upto rupture. The acoustic emission (AE) signals generated during the creep rupture tests were recorded using a 150 kHz resonant sensor and analysed using AE Win software.

When rupture occurs in the pressurized capsule tube representing the cladding tube, AE sensor attached to a waveguide captures the mechanical disturbance from the capsule and these data can be advantageously used to identify the creep rupture event of the cladding tube.

The creep rupture data of fuel clad tube is very important in design and for smooth operation of nuclear reactors without fuel pin failure in reactors.

AE is an advanced non-destructive evaluation technique. This technique has been successfully applied for on-line monitoring of creep rupture of the reactor cladding tube which otherwise could be detected by thermocouple readings only.