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Effects of the process parameters on the formability and properties of Ni54(at.%) Ti alloys prepared by laser powder bed fusion

Jianran Lv (Department of Mechanical Engineering, Zhejiang University, Hangzhou, China)
Hongyao Shen (Department of Mechanical Engineering, Zhejiang University, Hangzhou, China)
Jianzhong Fu (Department of Mechanical Engineering, Zhejiang University, Hangzhou, China)

Rapid Prototyping Journal

ISSN: 1355-2546

Article publication date: 12 April 2022

Issue publication date: 23 May 2022

161

Abstract

Purpose

The purpose of this paper is to supplement and upgrade existing research on LPBF of NiTi alloys. Laser powder bed fusion (LPBF) is a promising method for fabricating nickel–titanium (Ni–Ti) alloys. It is well known that the energy density is mainly adjusted through the scanning speed and laser power. Nevertheless, there is lack in research on the effects of separately adjusting the scanning speed and laser power on the properties of the final Ni–Ti components. On the other hand, although Ni-rich Ni–Ti alloys [such as Ni54(at.%)Ti] have great potential in structural applications because of their high hardness and good shape stability, at present, there are few studies focusing on this grade of Ni–Ti alloy.

Design/methodology/approach

In this work, the energy density was adjusted by changing the laser power and scanning speed separately, and the corresponding process parameters were used to fabricate Ni54(at.%)Ti alloys. The formability (including the relative density, impurity content, etc.) and tensile properties of the LPBF Ni54(at.%)Ti alloys fabricated with different combinations of process parameters were analyzed.

Findings

The effects of increasing the laser power and reducing the scanning speed on the properties of the LPBF Ni54(at.%)Ti alloys and the property differences between components manufactured with different combinations of laser power and scanning speed under the same energy density were analyzed. The optimal process parameters were selected to fabricate the components that achieved the highest ultimate tensile strength of 537 MPa, a high relative density of 98.23%, a relatively low impurity content (0.073 Wt.% of carbon and 0.06 Wt.% of oxygen) and an ideal pseudoelasticity (95% recovery rate loaded at 300 MPa).

Originality/value

The effects of increasing the laser power and reducing the scanning speed on the properties of LPBF Ni54(at.%)Ti alloys were studied in this paper. This work is an upgrade and supplement to the existing research on fabricating Ni-rich Ni–Ti alloys by the LPBF method.

Keywords

Acknowledgements

Ethical approval and consent to participate: This article does not involve any animal or human experiments.

Consent to Publish: Not applicable.

Authors Contributions: Lv Jianran mainly finished the experiments and paper writing. Shen and Fu took part in the experiments and guided Lv.

Funding: This work was financially supported by the National Nature Science Foundation of China (No. 51975518, 51805477), the Science Fund for Creative Research Groups of National Natural Science Foundation of China (No. 51821093), Ningbo Science and Technology Plan Project (2019B10072), the Fundamental Research Funds for the Central Universities (No. 2019QNA4004), Natural Science Foundation of Zhejiang Province for Distinguished Young Scholars (LR22E050002), Ningbo Science and Technology Plan Project (2020Z012) and The Key Research and Development Plan of Zhejiang Province (2021C01096).

Availability of data and materials: The data sets used or analyzed during the current study are available from the corresponding author on reasonable request.

Citation

Lv, J., Shen, H. and Fu, J. (2022), "Effects of the process parameters on the formability and properties of Ni54(at.%) Ti alloys prepared by laser powder bed fusion", Rapid Prototyping Journal, Vol. 28 No. 6, pp. 1193-1205. https://doi.org/10.1108/RPJ-03-2021-0046

Publisher

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Emerald Publishing Limited

Copyright © 2022, Emerald Publishing Limited

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