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Article
Publication date: 19 October 2021

Narendrasinh Jesangbhai Parmar and Ajith Tom James

The purpose of this paper is to develop a framework for the safety performance measurement of belt conveyor systems.

Abstract

Purpose

The purpose of this paper is to develop a framework for the safety performance measurement of belt conveyor systems.

Design/methodology/approach

A structural methodology of graph theory and matrix approach is used for developing a framework for safety performance measurement of belt conveyor systems.

Findings

The development of a framework for safety performance measurement of belt conveyor systems is essential for ensuring plant safety. For this, safety performance factors, including design and operating contextual factors of belt conveyor systems, are identified. The factors along with their interrelations are modeled using digraph. An equivalent matrix of the digraph provided safety performance function (SPF) of belt conveyor systems, leading to the development of a safety performance index (SPI).

Practical implications

The developed framework will enable the designers for evaluating and comparing alternative designs of conveyor systems from the safety viewpoint. The plant operators can make inferences from the SPI to identify the weak contextual factors in the plant and develop action plans for its mitigation.

Originality/value

The paper is novel and employs graph theory and matrix approach for safety performance measurement. The methodology helps in the quantitative evaluation of the safety performance of belt conveyor systems.

Details

International Journal of Productivity and Performance Management, vol. 72 no. 4
Type: Research Article
ISSN: 1741-0401

Keywords

Article
Publication date: 3 April 2023

Narendrasinh Jesangbhai Parmar, Ajith Tom James and Mohammad Asjad

There is an increasing trend of outsourcing maintenance activities of heavy equipment, including belt conveyor installations. However, there are numerous challenges in maintenance…

Abstract

Purpose

There is an increasing trend of outsourcing maintenance activities of heavy equipment, including belt conveyor installations. However, there are numerous challenges in maintenance outsourcing. This paper aims to identify and analyze various challenges of outsourcing maintenance activities associated with belt conveyor installations.

Design/methodology/approach

This paper identifies maintenance outsourcing challenges of belt conveyor installations through literature review, field visits and expert opinion. An integrated structural hierarchical framework of the identified challenges is developed through analytic hierarchy process and decision-making trial and evaluation laboratory.

Findings

The paper has identified eight challenges, namely, attainment of organizational strength by contractors, legal and financial challenges for contractors, attainment of necessary technician skills by contractors, maintenance data acquisition and analysis challenges, facilitation with modern equipment, gadgets and instrumentation, service quality challenges, health, safety and environment-related challenges and spares supply chain management challenges. The segregation of driver and dependent challenges, including their hierarchical framework had been established in this work.

Research limitations/implications

A comprehensive list of challenges and their prioritization in maintenance outsourcing of belt conveyor installations had been established. This will help the organizations who own and operate these installations to make judicious decisions regarding outsourcing maintenance.

Originality/value

This paper significantly contributes to the literature on maintenance outsourcing of heavy machinery installations like a belt conveyor system based on the input of different stakeholders. This study will lead to the development of frameworks for maintenance contractor selection for such installations.

Details

Journal of Global Operations and Strategic Sourcing, vol. 16 no. 3
Type: Research Article
ISSN: 2398-5364

Keywords

Article
Publication date: 1 May 1960

MANY who realise the implications of White's book on The Organisation Man have probably closed it with the self‐satisfied reflection that ‘it can't happen here.’ That is the…

Abstract

MANY who realise the implications of White's book on The Organisation Man have probably closed it with the self‐satisfied reflection that ‘it can't happen here.’ That is the anodyne we generally swallow to protect us from disagreeable fears.

Details

Work Study, vol. 9 no. 5
Type: Research Article
ISSN: 0043-8022

Article
Publication date: 3 April 2017

Lu Yan and Lin Fu-Yan

As indentation rolling resistance accounts for the major part of the total resistance of belt conveyors, the purpose of this paper is to compute it using a proper method.

Abstract

Purpose

As indentation rolling resistance accounts for the major part of the total resistance of belt conveyors, the purpose of this paper is to compute it using a proper method.

Design/methodology/approach

First, an approximate formula for computing indentation rolling resistance is offered. In this formula, a one-dimensional Winkler foundation and a three-parameter viscoelastic Maxwell solid model of the belt backing material are used to determine the resistance to the motion of a conveyor belt over idlers. The velocity of the belt is an important operating parameter in the working conditions of the belt conveyor. What is more, a set of experimental apparatus which can measure the value of indentation rolling resistance is designed.

Findings

With the help of the experimental apparatus, the authors obtained a series of measured data under different belt speeds. Finally, a computation example that is provided for a typical rubber compound backing material shows the comparison between measured results and theoretical results which offers the influence of speed on rolling resistance.

Originality/value

This study provides the design of an apparatus, and finds the relationship between belt speed and indentation rolling resistance.

Details

Journal of Engineering, Design and Technology, vol. 15 no. 2
Type: Research Article
ISSN: 1726-0531

Keywords

Article
Publication date: 6 March 2009

Ik Sang Shin, Sang‐Hyun Nam, Rodney Roberts and Seungbin Moon

The purpose of this paper is to provide a minimum time algorithm to intercept an object on a conveyor belt by a robotic manipulator. The goal is that the robot is able to…

Abstract

Purpose

The purpose of this paper is to provide a minimum time algorithm to intercept an object on a conveyor belt by a robotic manipulator. The goal is that the robot is able to intercept objects on a conveyor line moving at a given speed in minimum time.

Design/methodology/approach

In order to formulate the problem, the robot and object‐arrival time functions were introduced, and conclude that the optimal point occurs at the intersection of these two functions. The search algorithm for finding the intersection point between the robot and object arrival time functions are also presented to find the optimal point in real‐time.

Findings

Simulation results show that the presented algorithm is well established for various initial robot positions.

Practical implications

A trapezoidal velocity profile was employed which is used in many industrial robots currently in use. Thus, it is believed that robot travel time algorithm is readily implemented for any commercially available robots.

Originality/value

The paper considers exhaustive cases where robot travel time functions are dependent upon initial positions of robotic end‐effectors. Also presented is a fast converging search algorithm so that real time application is more feasible in many cases.

Details

Industrial Robot: An International Journal, vol. 36 no. 2
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 1 May 1972

L.J. Salmon, L.J. Sachs and L.J. Buckley

July 29, 1971 Docks — Port Talbot — “Dock estate” — Meaning — New harbour and jetty built adjacent to old harbour — Whether part of port of Port Talbot — “Dock work” …

Abstract

July 29, 1971 Docks — Port Talbot — “Dock estate” — Meaning — New harbour and jetty built adjacent to old harbour — Whether part of port of Port Talbot — “Dock work” — “Discharging from ship” — Discharging ore involving work with unloaders and belt conveyor system — “Cargo” — Meaning — Dock Labour Scheme for the South Wales Ports (1942) App. (4) — Port of Port Talbot Registration Amended Scheme (1943) Sch. para. l(l)(a) — Dock Workers (Regulation of Employment) Act, 1946 (9 & 10 Geo. VI, c.22), s. 6 — Dock Workers (Regulation of Employment) (Amendment) Order, 1967 (S. 1. 1967, No. 1252), Sch. 2, App. 1M(4).

Details

Managerial Law, vol. 12 no. 2
Type: Research Article
ISSN: 0309-0558

Article
Publication date: 1 June 1994

Ryoichi Yoshida and Mikihisa Tajima

Outlines development work on the surfing hopper, a new parts feedingsystem where chain conveyors with free rollers are driven by avariable‐speed motor and a flexible belt is…

172

Abstract

Outlines development work on the surfing hopper, a new parts feeding system where chain conveyors with free rollers are driven by a variable‐speed motor and a flexible belt is pushed up partly by the free rollers to generate a wave in the belt. Describes how the wave effect keeps the stacked parts level and how experiments were carried out using different parts materials such as small water‐filled bottles and nuts made of steel. Looks at studies carried out on feeding correctly orientated parts to the assembly station and experiments on surfing feeding system with regard to part separation on the belt. Concludes that the surfing hopper can supply heavy parts intermittently at a rough definite supply ratio, without jamming and entangling the parts and without damage to the belt.

Details

Assembly Automation, vol. 14 no. 2
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 17 February 2022

Manish Kumar Ghodki

Electric motor heating during biomass recovery and its handling on conveyor is a serious concern for the motor performance. Thus, the purpose of this paper is to design and…

Abstract

Purpose

Electric motor heating during biomass recovery and its handling on conveyor is a serious concern for the motor performance. Thus, the purpose of this paper is to design and develop a hardware prototype of master–slave electric motors based biomass conveyor system to use the motors under normal operating conditions without overheating.

Design/methodology/approach

The hardware prototype of the system used master–slave electric motors for embedded controller operated robotic arm to automatically replace conveyor motors by one another. A mixed signal based embedded controller (C8051F226DK), fully compliant with IEEE 1149.1 specifications, was used to operate the entire system. A precise temperature measurement of motor with the help of negative temperature coefficient sensor was possible due to the utilization of industry standard temperature controller (N76E003AT20). Also, a pulse width modulation based speed control was achieved for master–slave motors of biomass conveyor.

Findings

As compared to conventional energy based mains supply, the system is self-sufficient to extract more energy from solar supply with an energy increase of 11.38%. With respect to conventional energy based \ of 47.31%, solar energy based higher energy saving of 52.69% was reported. Also, the work achieved higher temperature reduction of 34.26% of the motor as compared to previous cooling options.

Originality/value

The proposed technique is free from air, liquid and phase-changing material based cooling materials. As a consequence, the work prevents the wastage of these materials and does not cause the risk of health hazards. Also, the motors are used with their original dimensions without facing any leakage problems.

Details

Journal of Engineering, Design and Technology , vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1726-0531

Keywords

Article
Publication date: 2 September 2014

Qingrui Meng

The aim of this work is to reveal the temperature rise characteristics of the new designed disc during a braking process. In underground coal mines, the highest temperature of the…

Abstract

Purpose

The aim of this work is to reveal the temperature rise characteristics of the new designed disc during a braking process. In underground coal mines, the highest temperature of the disc brake used for inclined downward belt conveyors should be < 150 to prevent gas explosion during a braking process. To meet the requirements, a new type of disc was designed.

Design/methodology/approach

By using ANSYS software, the disc surface and interior temperature rise variations, effect of braking time and running speed on temperature rise are analyzed numerically.

Findings

The results show that the new designed disc can meet the coal mines’ requirements well, during the braking process the disc surface temperature increases at first and then decreases, there is an obvious temperature gradient in the axial direction; when running speed increases to two times of the rated one, the highest temperature nearly reaches 150; and a prolonged braking time can decrease the highest temperature effectively.

Research limitations/implications

It indicates that the disc brake should act as earlier as possible to slow down the belt conveyor when overspeed occurs; and when the running speed increases to two times of the rated one, the braking time must be prolonged to prevent gas explosion.

Originality/value

Research findings of this paper provides theoretical basis for the practical applications of the disc brake used for inclined downward belt conveyor.

Details

Industrial Lubrication and Tribology, vol. 66 no. 6
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 May 1973

Reid, Morris of Borth‐y‐Gest, Hodson, Simon of Glaisdale and Cross of Chelsea

December 13, 1972 Docks — Port Talbot — “Dock estate” — Meaning — New harbour and jetty built adjacent to old harbour — Whether part of port of Port Talbot — “Dock work” …

Abstract

December 13, 1972 Docks — Port Talbot — “Dock estate” — Meaning — New harbour and jetty built adjacent to old harbour — Whether part of port of Port Talbot — “Dock work” — Discharging ore involving work with unloaders and belt conveyor system — Work not previously performed by registered dock workers — “Cargo” — “Discharging from ship” — Meanings — Dock Labour Scheme for the South Wales Ports (1942) App. (4) — Port of Port Talbot Registration Amended Scheme (1943) Sch. para. 1(1)(a) — Dock Workers (Regulation of Employment) Act, 1946 (9 & 10 Geo. VI, c.22), s. 6 — Dock Workers (Regulation of Employment) (Amendment) Order, 1967 (S. 1. 1967, No. 1252), Sch. 2, App. 1M(4).

Details

Managerial Law, vol. 14 no. 2
Type: Research Article
ISSN: 0309-0558

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