Search results

The purpose of this paper is to develop a numerical approach to solve the transient rolling contact problem with the consideration of velocity dependent friction.

A three dimensional (3D) transient FE model is developed in elasticity by the explicit finite element method. Contact solutions with a velocity dependent friction law are compared in detail to those with the Coulomb’s friction law (i.e. a constant coefficient of friction).

The FE solutions confirm the negligible influence of the dependence on the normal contact. Hence, analysis is focussed on the tangential solutions under different friction exploitation levels. In the trailing part of the contact patch where micro-slip occurs, very high-frequency oscillations are excited in the tangential plane by the velocity dependent friction. This is similar to the non-uniform sliding or tangential oscillations observed in sliding contact. Consequently, the micro-slip distribution varies greatly with time. However, the surface shear stress distribution is quite stable at different instants, even though it significantly changes with the employed friction model.

This paper proposes an approach to solve the transient rolling contact problem with the consideration of velocity dependent friction. Such a problem was usually solved in the literature by the simplified contact algorithms, with which detailed contact solutions could not be obtained, or with the assumption of steady rolling.

This study aims to clarify the relationship between the coefficient of friction (COF) and temperature of aluminum-based brake discs.

Three friction blocks with different COFs are examined by a TM-I-type reduced-scale inertial braking dynamometer. On this basis, the thermo-mechanically coupled model of friction pairs is established to study the evolution of brake disc temperature under different COFs using ADINA software.

Results indicate that the calculated disc temperature field matches the experimental well. The effect of COF on the peak temperature is magnified by the braking speed. With the COF increasing, the rise rate of instantaneous peak temperature is accelerated, and the dynamic equilibrium period and cooling-down period are observed in advance. The increase in COF promotes the area ratio of the high-temperature zone and the maximum radial temperature difference. When the COF is increased from 0.245 to 0.359 and 0.434 at 140 km/h, the area ratio of high-temperature zone increases from 12% to 44% and 49% and the maximum radial temperature difference increases from 56°C to 75°C and 83°C. The sensitiveness of the axial temperature difference to the COF is related to the braking time. The maximum axial temperature difference increases with COF in the early stages of braking, while it is hardly sensitive to the COF in the later stages of braking.

The effect of COF on the aluminum-based brake disc temperature is revealed, providing a theoretical reference for the popularization of aluminum-based brake discs and the selection of matching brake pads.

This paper aims to present a proposal for evaluating the coefficient of friction (COF), under a reciprocating test that considers the energy dissipated by the friction force. In addition, this new parameter is compared to average COF, which is often used to evaluate COF in reciprocating tests.

Samples of compacted graphite iron were extracted directly from an internal combustion engine block. The piston ring used was a nitrided martensitic stainless steel with an asymmetrical profile, and the lubricant oil was the SAE 30 CF, controlled at 40°C. Different testing conditions were carried out in a CETR-UMT-Bruker tribometer, varying loads between 25-125 N, frequencies between 1-12.5 Hz and track length between 3-10 mm. Three maps comparing the average COF and the energetic definition were built, allowing to discuss their similarities.

In general, both parameters had similarities especially for low frequencies and small tracks. However, for test conditions that imposed higher accelerations (i.e. longer track lengths and higher frequencies), the energetic COF (COFe) was lower than the average COF (COFa) and presented better agreement in Stribeck-like curves – independent on the experienced lubrication regime along the stroke. As the COFe can be interpreted as a weighted average of instantaneous COF in relation to in-track displacements, an immediate consequence is that instantaneous COF closest to mid-stroke is considered more significant. Furthermore, perturbations associated with the intrinsic accelerations of the movement test are minimized in the COFe formulation.

The energetic COF parameter (COFe) is presented and compared to the average COF. The new parameter presented less data dispersion and is attractive to evaluate the COF behavior in reciprocating tests, as its formulation minimizes perturbations associated with the intrinsic accelerations of the movement (mainly in the initial and final part of the track where the acceleration has its greatest magnitude).

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-08-2019-0324

Aiming at improving the mechanical efficiency, the applicability and the working life of high water-based hydraulic motor (HWBHM) under working conditions at low speed and high pressure, the friction performance of different matching materials for piston slipper – crankshaft pair with high water-based hydraulic fluid (HWBHF) under working conditions at low speed and high pressure – were studied.

The friction experiments for different materials (316L, 316L with surface coating OVINO – tetrahedral amorphous carbon [TAC; 316L-TAC] – 316L with surface coating OVINO-graphite intercalated compound [GIC; 316L-GIC] and polyetheretherketone [PEEK] reinforced with 30 per cent carbon fiber [PEEK-30CF]) under HWBHF lubrication were implemented on a pin-disk friction abrasion machine to determine the variations of coefficient of friction (CoF) and wear rate for each matching materials. In addition, the roughness and the morphology of worn surface of different matching materials were quantitatively characterized.

The study revealed that material combinations have different friction performances. Test results showed that the abrasion of matching type stainless steel (SS) and SS is rather serious, and the method of surface coating could improve the friction performance of SS when friction with other materials. For matching type of SS with surface treatment (SS-ST) and SS-ST, 316L-GIC and 316L-GIC have relatively stable CoF, and the wear rate was smaller than other matching materials, while 316L-TAC and 316L-TAC has the smaller CoF than that of 316L-GIC. Matching materials 316L-GIC with PEEK-30CF of matching type SS-ST and PEEK-30CF has more stable COF and better wear resistance than those of other matching materials.

This research has laid a foundation for the improvement of service life and working efficiency of friction pair in HWBHM under working conditions at low speed and high pressure.

The purpose of this paper is to investigate the role of solid lubricants (graphite, coke, ZnS) on brake performance.

In this study, the tribological and surface characteristic of non‐asbestos organic type brake friction materials containing three different solid lubricants (graphite, coke, and ZnS) in different proportions were examined and evaluated experimentally. The coefficient of friction (COF) and wear behavior of the samples were tested on a chase‐type friction tester, and particular emphases were given to the effect of temperature and number of braking cycles on the COF. Each of the lubricants was added to the mixtures in different amounts and seven different brake linings were manufactured, provided that the total amount of solid lubricants and other ingredients were not changed. The worn surfaces of the specimens were analyzed using a scanning electron microscope with energy‐dispersive X‐ray microanalysis.

The experimental results indicate that graphite has a positive effect on the tribological properties of brake linings. However, brake linings containing higher concentrations of ZnS and coke showed an unstable friction coefficient relationship with the temperature and number of braking cycles. The formation of friction layers was detected on the friction surface of these samples, which indicates that an increase in coke and ZnS content increases the discontinuous and unstable friction film areas.

This paper fulfils the effects of solid lubricants (graphite, coke, ZnS) in brake friction materials with detailed tests and analysis.

The purpose of this study is to investigate the effect of new green hexagonal boron nitride (hBN) nanofluid on AISI 316L stainless friction coefficient, wear resistance and wear using a ball on disc tester.

Nanofluids were prepared by adding hBN nanoparticles with two-step method to the vegetable-based oil at 0.50 vol%. Before the experiments, hBN nanofluid viscosity, pH and thermal conductivity specifications were determined. Friction tests of AISI 316L stainless steel were performed under 2 N, 5 N and 8 N loads at 400 rpm using a ball-on-disc test device under dry, oil and hBN conditions. Coefficient of friction, wear profile, surface integrity and wear mechanisms were chosen as performance criteria.

The friction coefficient values obtained under the oil and hBN test conditions with the 8 N load were, respectively, 72.46% and 77.64% lower than those obtained under dry test conditions. hBN nanofluid performed better on surface topography, and especially wear, compared to the dry and oil test conditions.

The aim of this study was to determine the best tribological performance of the hBN nanofluid on AISI 316L stainless steel used in orthopedic applications.

The paper is a study investigating the effect of hBN nanoparticle additive in vegetable-based oil on friction and wear performance of AISI 316L stainless steel. It is an original paper and is not published elsewhere.

This paper aims to investigate the preparation of AlN and Al₂O₃, as well as the effect of nano-AlN and nano-Al₂O₃, on friction and wear properties of copper-steel clad plate immersed in the lubricants.

Nano-AlN or nano-Al₂O₃ (0.1, 0.2, 0.3, 0.4 and 0.5 Wt.%) functional fluids were prepared. Their tribological properties were tested by an MRS-10A four-ball friction tester and a ball-on-plate configuration, and scanning electron microscope observed the worn surface of the plate.

An increase in nano-AlN and Al₂O₃ content enhances the extreme pressure and anti-wear performance of the lubricant. The best performance is achieved at 0.5 Wt.% of nano-AlN and 0.3 Wt.% of nano-Al₂O₃ with PB of 834 N and 883 N, a coefficient of friction (COF) of approximately 0.07 and 0.06, respectively. Furthermore, the inclusion of nano-AlN and nano-Al₂O₃ particles in the lubricant enhances its extreme pressure performance and reduces wear, leading to decreased wear spot depth. The lubricating effect of the nano-Al₂O₃ lubricant on the surface of the copper-steel composite plate is slightly superior to that of the nano-AlN lubricant, with a COF reaching 0.07. Both lubricants effectively fill and lubricate the holes on the surface of the copper-steel composite plate.

AlN and Al₂O₃ as water-based lubricants have excellent lubrication performance and can reduce the COF. It can provide some reference for the practical application of nano-water-based lubricants.

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-08-2023-0255/

This paper aims to improve the tribological properties of lithium complex greases using nanoparticles to investigate the tribological behavior of single additives (nano-TiO₂ or nano-CeO₂) and composite additives (nano-TiO₂–CeO₂) in lithium complex greases and to analyze the mechanism of their influence using a variety of characterization tools.

The morphology and microstructure of the nanoparticles were characterized by scanning electron microscopy and an X-ray diffractometer. The tribological properties of different nanoparticles, as well as compounded nanoparticles as greases, were evaluated. Average friction coefficients and wear diameters were analyzed. Scanning electron microscopy and three-dimensional topography were used to analyze the surface topography of worn steel balls. The elements present on the worn steel balls’ surface were analyzed using energy-dispersive spectroscopy and X-ray photoelectron spectroscopy.

The results showed that the coefficient of friction (COF) of grease with all three nanoparticles added was low. The grease-containing composite nanoparticles exhibited a lower COF and superior anti-wear properties. The sample displayed its optimal tribological performance when the ratio of TiO₂ to CeO₂ was 6:4, resulting in a 30.5% reduction in the COF and a 29.2% decrease in wear spot diameter compared to the original grease. Additionally, the roughness of the worn spot surface and the maximum depth of the wear mark were significantly reduced.

The main innovation of this study is the first mixing of nano-TiO₂ and nano-CeO₂ with different sizes and properties as compound lithium grease additives to significantly enhance the anti-wear and friction reduction properties of this grease. The results of friction experiments with a single additive are used as a basis to explore the synergistic lubrication mechanism of the compounded nanoparticles. This innovative approach provides a new reference and direction for future research and development of grease additives.

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-09-2023-0291/

This study aims to investigate the effect of different volume percentage (Vol.%) of steel fibre on the pressure, surface temperature and speed sensitivity behaviour during braking process as known brake effectiveness and to propose the best steel fibre Vol.% in the formulation.

Three brake pads composed of three different steel fibre volume percentages were fabricated through powder metallurgy route. Selecting one sample as based formulations, steel fibre (Vol.%) was decreased and increased by 50 per cent in the other two samples, respectively. The other ingredients are proportionally increased and decreased accordingly to the base formulation. The samples were tested for determining their hardness, porosity and coefficient of friction (COF) using Rockwell hardness tester, hot bath and brake inertia dynamometer, respectively.

Test results indicated that Sample T1 which composed of 9 Vol.% of steel fibre had the lowest COF and was sensitive to applied pressure, surface temperature and speed. The samples which composed of 18 and 27 Vol.% of steel fibre were having the same trend of COF and were sensitive to surface temperature and speed. Sample T which composed of 18 Vol.% of steel fibre had lower brake pad and disc lost as compared to Sample T2 which composed of 27 Vol.%. Mechanical properties did not show any significant correlation with COF sensitivity with temperature, speed and pressure.

The sample with 18 Vol.% of steel fibre was found to be the best formulation which produced acceptable COF; less sensitive to temperature, pressure and speed during braking process; and better wear resistance of brake pad as well as the rotor.

The purpose of this paper is to improve the antifriction and antiabrasive behavior of the used oil through the addition of a lubricant.

The author selected 85W-90 used oil with three kinds of 4,758, 10,507 and 16,223 km mileages, which may represent run-in wear period, steady-state wear period and rapid wear for used oil, respectively. Nano copper, molybdenum dithiocarbamate (MoDTC) and copper dioctyl dithiocarbamate (CuDTC) of lubricant additive are added to the used oil to improve its antifriction performances and service life. The influence of lubricant additive on the tribological properties of used oil is investigated by the friction tests.

An abnormal phenomenon has been observed by the friction test under high mileage used oil with CuDTC in presence of MoDTC lubrication, and superlow friction coefficient of 0.04 has been achieved after a running-in period for the first time. It is found that CuDTC additive is beneficial to improve greatly the antifriction behavior of used oil, especially when MoDTC is present. The results indicate that the dissoluble of CuDTC and the tribochemical reaction of MoDTC play an important role in superlow friction of high mileage used oil. Moreover, the superlow friction is also closely related to the viscosity of used oil.

The possible mechanism of superlow friction is attributed to the additive thinning effect and the synergistic effect of the dissoluble of CuDTC and the tribochemical reaction of MoDTC binary lubricant additives in high mileage used oil. This work will extend the application of CuDTC additive widely and explore a new method to the reutilization and the life extension of used lubricating oil.