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Article
Publication date: 7 June 2021

Li-Ping Guo, Li-Juan Chai, Yan-Hui Xu, Cong Ding and Yuan-Zhang Cao

High-ductility cementitious composites (HDCC) have an excellent crack controlled capacity and corrosion resistance capacity, which has a promising application in structure…

145

Abstract

Purpose

High-ductility cementitious composites (HDCC) have an excellent crack controlled capacity and corrosion resistance capacity, which has a promising application in structure engineering under harsh environment. The purpose of this study is to explore the corrosion mechanism of steel bar in HDCC.

Design/methodology/approach

Intact and the pre-cracked HDCC specimens under the coupled action of different dry–wet cycles and chloride attack were designed, and intact normal concrete (NC) was also considered for comparison. Corrosion behavior of a steel bar embedded in HDCC was analyzed by an electrochemical method, a chloride permeability test and X-ray computed tomography.

Findings

Steel corrosion probability is related to the chloride permeability of the HDCC cover, and the chloride permeability resistance of HDCC is better than that of NC. Besides, crack is the key factor affecting the corrosion of steel bars, and the HDCC with narrower cracks have a lower corrosion rate. Slight pitting occurs at the crack tips. In addition, the self-healing products and corrosion products fill up the cracks in HDCC, preventing the external aggressive ions from entering and thereby decreasing the steel corrosion rate.

Originality/value

HDCC has a superior corrosion resistance than that of NC, effects of variable crack width on corrosion behavior of steel bar in HDCC under the coupled actions of different dry–wet cycles and chloride attack are investigated, which can provide the guide for the design application of HDCC material in structure engineering exposed to marine environment.

Details

Anti-Corrosion Methods and Materials, vol. 68 no. 3
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 24 November 2022

Youssef L. Nashed, Fouad Zahran, Mohamed Adel Youssef, Manal G. Mohamed and Azza M. Mazrouaa

The purpose of this study is to examine how well reinforced concrete structures can be shielded against concrete carbonation using anti-carbonation coatings based on synthetic…

Abstract

Purpose

The purpose of this study is to examine how well reinforced concrete structures can be shielded against concrete carbonation using anti-carbonation coatings based on synthetic polymer.

Design/methodology/approach

Applying free radical polymerization, an acrylate terpolymer emulsion that a surfactant had stabilized was created. A thermogravimetric analysis, minimum film-forming temperature, Fourier transform infrared spectroscopy and particle size distribution are used to characterize the prepared eco-friendly water base acrylate terpolymer emulsion. Using three different percentages of the acrylate terpolymer emulsion produced, 35%, 45% and 55%, the anti-carbonation coating was formed. Tensile strength, tensile strain, elongation, crack-bridging ability, carbon dioxide permeability, chloride ion diffusion, average pull-off adhesion strength, water vapor transmission, gloss, wet scrub resistance, QUV/weathering and storage stability are the characteristics of the anti-carbonation coating.

Findings

The formulated acrylate terpolymer emulsion enhances anti-carbonation coating performance in CO2 permeability, Cl-diffusion, crack bridging, pull-off adhesion strength and water vapor transmission. The formed coating based on the formulated acrylate terpolymer emulsion performed better than its commercial counterpart.

Practical implications

To protect the steel embedded in concrete from corrosion and increase the life span of concrete, the surface of cement is treated with an anti-carbonation coating based on synthetic acrylate terpolymer emulsion.

Social implications

In addition to saving lives from building collapse, it maintains the infrastructure for the long run.

Originality/value

The anti-carbonation coating, which is based on the synthetic acrylate terpolymer emulsion, is environmentally benign and stops the entry of carbon dioxide and chlorides, which are the main causes of steel corrosion in concrete.

Details

Pigment & Resin Technology, vol. 53 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 25 April 2022

Ayoub Abou Houraira, Abdellah Ouali, Ouafa Elhammoumi and Ahmed Fekri

Morocco is facing climate change, as shown by national studies conducted to date. The purpose of our research work is, on one hand, to develop an experimental protocol; simulating…

Abstract

Purpose

Morocco is facing climate change, as shown by national studies conducted to date. The purpose of our research work is, on one hand, to develop an experimental protocol; simulating the Moroccan climate, through exposing concretes to accelerated aging in different cycles of temperature variation (+5 to +40 C°) and humidity (60–98% RH) and on another hand, to determine the effect of exposure to temperature and humidity variation cycles on the durability indicators (of concrete [with and without thermal cure]).

Design/methodology/approach

For this purpose, three classes of concrete were studied (C35, C40 and C55). Each class of concrete was considered first with no addition of silica fume (SF) and then with a 10% addition of SF. The concrete samples underwent three types of conditioning before performing the tests. The control concretes (Ct) were demoulated after 24 h and stored under stable temperature and humidity conditions (20 ± 2 °C and 80% ± 5 RH). Treated concretes (CV) demouled after 24 h and exposed to 300 cycles of 12 h of temperature and moisture variation in a climate chamber. And finally, concretes that have undergone a heat cure (CTV) for 5 h at 90 °C, were then removed from the mold and exposed to temperature and moisture variations cycles identical to treated concrete (CV).

Findings

The results obtained show that aging accelerated by temperature change, and humidity improves durability indicators compared to Ct. Concretes that have undergone a thermal cure, followed by accelerated aging, show an improvement in durability indicators between 50 and 200 cycles, but the performance of concrete decreases after 200 exposure cycles. The addition of SF plays a beneficial role in the durability of concrete in the three exposure environments.

Originality/value

The originality of the work is, to develop an experimental protocol, simulating the Moroccan climate, through exposing concretes to accelerated aging in different cycles of temperature variation (+5 to +40 C°) and humidity (60–98% RH) and on another hand, to determine the effect of exposure to temperature and humidity variation cycles on the durability indicators of conventional concrete (with and without thermal cure).

Details

International Journal of Building Pathology and Adaptation, vol. 41 no. 3
Type: Research Article
ISSN: 2398-4708

Keywords

Article
Publication date: 6 August 2018

Somia Bechar and Djamal Zerrouki

Wells’ cementing is an important and costly step in the engineering sector for oil and gas well. The purpose of this study was to investigate the use of Algerian natural pozzolan…

Abstract

Purpose

Wells’ cementing is an important and costly step in the engineering sector for oil and gas well. The purpose of this study was to investigate the use of Algerian natural pozzolan (NP) in order to evaluate the influence of partial substitution of class G cement on slurry properties.

Design/methodology/approach

NP was characterized by X-ray fluorescence (XRF), scanning electron microscopy/energy-dispersive X-ray (SEM/EDX) and Fourier-transform infra-red spectrometry (FTIR). Their pozzolanic activity was evaluated by measuring the electrical conductivity in aqueous suspensions of pozzolan/calcium hydroxide. The replacement ration cement/NP was 10, 20 and 30 per cent, and the rheological behaviour, compressive strength properties at different ages, elastic properties, X-ray diffraction analysis, rapid chloride penetration, porosity and permeability of all slurries were investigated and compared with a standard sample.

Findings

The obtained results indicated that the replacement with 20 per cent by weight of cement at 21 and 28 days had a higher compressive strength (+30.62 per cent) and lower chloride penetration.

Originality/value

The results show the potential of the use of locally available NP in well cementing.

Details

World Journal of Engineering, vol. 15 no. 4
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 14 December 2023

Prathamesh Gaikwad and Sandeep Sathe

The purpose of this paper is to study and analyze the effects of fly ash (FA) as a mineral admixture on compressive strength (CS), carbonation resistance and corrosion resistance…

Abstract

Purpose

The purpose of this paper is to study and analyze the effects of fly ash (FA) as a mineral admixture on compressive strength (CS), carbonation resistance and corrosion resistance of reinforced concrete (RC). In addition, the utilization of inexpensive and abundantly available FA as a cement replacement in concrete has several benefits including reduced OPC usage and elimination of the FA disposal problem.

Design/methodology/approach

Reinforcement corrosion and carbonation significantly affect the strength and durability of the RC structures. Also, the utilization of FA as green corrosion inhibitors, which are nontoxic and environmentally friendly alternatives. This review discusses the effects of FA on the mechanical characteristics of concrete. Also, this review analyzes the impact of FA as a partial replacement of cement in concrete and its effect on the depth of carbonation in concrete elements and the corrosion rate of embedded steel as well as the chemical composition and microstructure (X-ray diffraction analysis and scanning electron microscopy) of FA concrete were also reviewed.

Findings

This review provides a clear analysis of the available study, providing a thorough overview of the current state of knowledge on this topic. Regarding concrete CS, the findings indicate that the incorporation of FA often leads to a loss in early-age strength. However, as the curing period increased, the strength of fly ash concrete (FAC) increased with or even surpassed that of conventional concrete. Analysis of the accelerated carbonation test revealed that incorporating FA into the concrete mix led to a shallower carbonation depth and slower diffusion of carbon dioxide (CO2) into the concrete. Furthermore, the half-cell potential test shows that the inclusion of FA increases the durability of RC by slowing the rate of steel-reinforcement corrosion.

Originality/value

This systematic review analyzes a wide range of existing studies on the topic, providing a comprehensive overview of the research conducted so far. This review intends to critically assess the enhancements in mechanical and durability attributes (such as CS, carbonation and corrosion resistance) of FAC and FA-RC. This systematic review has practical implications for the construction and engineering industries. This can support engineers and designers in making informed decisions regarding the use of FA in concrete mixtures, considering both its benefits and potential drawbacks.

Details

World Journal of Engineering, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 1 July 2004

A.E. Richardson

This paper makes a comparison between the electrical properties of cement grout with and without monofilament polypropylene fibre additions. The findings show a small, but…

Abstract

This paper makes a comparison between the electrical properties of cement grout with and without monofilament polypropylene fibre additions. The findings show a small, but significant difference between the electrolytic transport properties of cement grout with monofilament polypropylene fibre additions when compared to grout without fibre additions. The grout with fibre additions suggests a reduced probability of water and ion transmission, due to higher measured resistivity, which will result in enhanced durability and lower life cycle costs. Durability of reinforced concrete structures, is known to be closely linked to the water permeability of the concrete matrix. This potential trend for enhanced durability can be added to the other benefits of using monofilament polypropylene fibre in concrete, such as low absorption, freeze/thaw resistance, fire resistance and micro reinforcement.

Details

Structural Survey, vol. 22 no. 3
Type: Research Article
ISSN: 0263-080X

Keywords

Article
Publication date: 24 October 2023

Emel Ken D. Benito, Ariel Miguel M. Aragoncillo, Kylyn A. Morales, Dalisa Mars L. Revilleza, Laurence V. Catindig and Marish S. Madlangbayan

Using coconut shell aggregates (CSA) in concrete benefits agricultural waste management and reduces the demand for mineral resources. Several studies have found that concrete…

Abstract

Purpose

Using coconut shell aggregates (CSA) in concrete benefits agricultural waste management and reduces the demand for mineral resources. Several studies have found that concrete containing CSA can achieve strengths that are comparable to regular concrete. The purpose of the present work is to evaluate the concrete’s durability-related properties to supplement these earlier findings.

Design/methodology/approach

Cylindrical specimens were prepared with a constant water–cement ratio of 0.50 and CSA content ranging from 0% to 50% (at 10% increment) by volume of the total coarse aggregates. The specimens were cured for 28 days and then tested for density, surface hardness, electrical resistivity and water sorptivity. The surface hardness was measured to describe the concrete resistance to surface wearing, while the resistivity and sorptivity were evaluated to describe the material’s resistance to fluid penetration.

Findings

The results showed that the surface hardness of concrete remained on average at 325 Leeb and did not change significantly with CSA addition. The distribution of surface hardness was also similar across all CSA groups, with the interquartile range averaging 59 Leeb. These results suggest that the cement paste and gravel stiffness had a more pronounced influence on the surface hardness than CSA. On the other hand, concrete became lighter by about 9%, had lower resistivity by 80% and had significantly higher initial sorptivity by up to 110%, when 50% of its natural gravel was replaced with CSA. Future work may be done to improve the durability of CSA when used as coarse aggregate.

Originality/value

The present study is the first to show the lack of correlation between CSA content and surface hardness. It would mean that the surface hardness test may not completely capture the porous nature of CSA-added concrete. The paper concludes that without additional treatment prior to mixing, CSA may be limited only to applications where concrete is not in constant contact with water or deleterious substances.

Details

World Journal of Engineering, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 1708-5284

Keywords

Article
Publication date: 28 October 2022

Rachit Sharma

The purpose of this research is to evaluate construction and industrial waste materials in concrete using different additives.

137

Abstract

Purpose

The purpose of this research is to evaluate construction and industrial waste materials in concrete using different additives.

Design/methodology/approach

The experimental study investigated the effect of waste foundry sand (WFS), waste glass (GW) as partial substituent to natural sand and addition of waste glass fibers (GFs) and silica fume (SF) in natural/construction waste aggregate concrete on mechanical properties, durability and microstructure using.

Findings

The results reveal significant strength enhancement on using two admixtures, the maximum increase in compressive strength was obtained on using 20% WFS and 0.75% GF for both natural (75% increment) and construction waste (72% increment) coarse aggregates. Using three admixtures simultaneously, the maximum enhancement in compressive strength was found for (WFS(20%) + GW(10%) + GF(0.75%)) for both natural aggregates (122% increment) and construction waste (114% increment) coarse aggregates as compared to control mix. The 28 days split tensile and flexural strength of natural/construction waste aggregate concrete improve with age appreciably for optimal contents of single, two or three admixtures and the maximum tensile and flexural strength increment was 135 and 97% for mix (WFS(20%) + GW(10%) + GF(0.75%)) with natural aggregates as compared to control mix. The microstructural analysis results indicate improved microstructure upon partial substitution of sand with WFS, GW and SF along with addition of waste GFs.

Originality/value

The use of construction and industrial waste as a substituent to natural aggregate/sand will provide far reaching benefits for the green construction and the environment at large.

Details

International Journal of Structural Integrity, vol. 13 no. 6
Type: Research Article
ISSN: 1757-9864

Keywords

Article
Publication date: 15 December 2021

Nivin M. Ahmed, Essam Abdelfattah Mossalam, Basil El-Sabbagh and Eglal M.R. Souaya

This study aims to evaluate the effect of pH on the reinforced concrete steel protection for rebars coated with paint formulations containing talc and free from it. As the…

Abstract

Purpose

This study aims to evaluate the effect of pH on the reinforced concrete steel protection for rebars coated with paint formulations containing talc and free from it. As the presence of talc in paints can offer high pH which cordially affects the protection behavior of the coated rebars. Additionally, this study includes evaluating the durability of concrete mixes in presence of some replacements of ordinary cement such as meta-kaolin (MK) and ground granulated blast furnace slag (GGBFS).

Design/methodology/approach

Two paint formulations were prepared containing the same ingredients except that (P1) is free from talc and (P2) contains talc. The anticorrosive behavior of painted steel in the blended concrete mixes containing MK and GGBFS was studied by using different electrochemical techniques in chloride solution. The concrete durability was evaluated by the means of compressive and bond strength beside chloride permeability. Different concrete mixes containing mineral groups or pozzolanic materials were prepared by replacing (10, and 30%) GGBFS and (5, 10 and 15%) MK as binary from cement CEM I with (w/b) 0.45 with superplasticizer ratio (SP) 2% of the binder

Findings

It was found that the presence of talc, in spite of its ability to offer high pH, has affected positively the corrosion behavior of reinforced concrete steel by forming a complex with concrete even if it is present in paint formulation and not free in the medium.

Originality/value

The results revealed that concrete blended with (30% GGBFS and 10% MK) with coated rebars with P2 containing talc showed the highest corrosion protection performance in addition to modified permeability and compression resistance.

Article
Publication date: 14 June 2021

Haiwei Zhu, Hongfa Yu, Haiyan Ma, Bo Da and Qiquan Mei

The purpose of this paper is to compare the effect of rust inhibitors and surface strengthening materials on the service life of RC structures in tropical marine environments and…

Abstract

Purpose

The purpose of this paper is to compare the effect of rust inhibitors and surface strengthening materials on the service life of RC structures in tropical marine environments and ultimately to provide basis and recommendations for the durability design of reinforced concrete (RC) structures.

Design/methodology/approach

Slag concrete specimens mixed with four kinds of rust inhibitors and coated with four kinds of surface strengthening materials were corroded by seawater exposure for 365 days, and the key parameters of chloride ion diffusion were obtained by testing. Then a new service life prediction model, based on the modified model for chloride ion diffusion and reliability theory, was applied to analyze the effect of rust inhibitors and surface strengthening materials on the service life of RC structures in tropical marine environments.

Findings

Rust inhibitors and surface strengthening materials can effectively extend the service life of RC structures through different effects on chloride ion diffusion behavior. The effects of rust inhibitors and surface strengthening materials on the service life extension of RC structures adhered to the following trend: silane material > cement-based permeable crystalline waterproof material > hydrophobic plug compound > spray polyurea elastomer > water-based permeable crystalline waterproof material > calcium nitrite > preservative > amino-alcohol composite.

Originality/value

Using a new method for predicting the service life of RC structures, the attenuation law of the service life of RC structures under the action of rust inhibitors and surface strengthening materials in tropical marine environments is obtained.

Details

Anti-Corrosion Methods and Materials, vol. 68 no. 3
Type: Research Article
ISSN: 0003-5599

Keywords

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