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Article
Publication date: 29 May 2020

Tianlun Huang, Zhiming Yang, Simian Diao, Zhigao Huang, Yun Zhang and Huamin Zhou

This study aims to investigate the effects of different surface-to-jet velocity ratios (Rsj) on the flow structure and the heat transfer of the floatation nozzle under different…

Abstract

Purpose

This study aims to investigate the effects of different surface-to-jet velocity ratios (Rsj) on the flow structure and the heat transfer of the floatation nozzle under different ratios (h/w) of the separation distance (h) to the slot width (w) and the differences of the flow structure and the heat transfer between the floatation nozzle and the slot nozzle.

Design/methodology/approach

The Nusselt number (Nu) and the pressure distribution of the floatation nozzle with a stationary wall are measured. Then the experimental results are used to validate the numerical model. Finally, a series of numerical simulations is carried out to achieve the purpose of this study.

Findings

The flow structure and heat transfer differences between the floatation nozzle and the slot nozzle are clarified. The floatation nozzle has more than 18 times the floatation ability of the unconfined slot nozzle. The Nu and pressure distributions of the floatation nozzle are experimentally measured. The effects of wall motion on the Nu and pressure distributions are identified.

Originality/value

The effects of the wall motion on the flow structure and the heat transfer of the floatation nozzle, and the differences between the floatation nozzle and the slot nozzle are first obtained. Therefore, it is valuable for engineers in engineering design of the floatation nozzle.

Details

Engineering Computations, vol. 38 no. 1
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 18 April 2017

Lin Deng, Junjie Liang, Yun Zhang, Huamin Zhou and Zhigao Huang

Lattice Boltzmann method (LBM) has made great success in computational fluid dynamics, and this paper aims to establish an efficient simulation model for the polymer injection…

367

Abstract

Purpose

Lattice Boltzmann method (LBM) has made great success in computational fluid dynamics, and this paper aims to establish an efficient simulation model for the polymer injection molding process using the LBM. The study aims to validate the capacity of the model for accurately predicting the injection molding process, to demonstrate the superior numerical efficiency in comparison with the current model based on the finite volume method (FVM).

Design/methodology/approach

The study adopts the stable multi-relaxation-time scheme of LBM to model the non-Newtonian polymer flow during the filling process. The volume of fluid method is naturally integrated to track the movement of the melt front. Additionally, a novel fractional-step thermal LBM is used to solve the convection-diffusion equation of the temperature field evolution, which is of high Peclet number. Through various simulation cases, the accuracy and stability of the present model are validated, and the higher numerical efficiency verified in comparison with the current FVM-based model.

Findings

The paper provides an efficient alternative to the current models in the simulation of polymer injection molding. Through the test cases, the model presented in this paper accurately predicts the filling process and successfully reproduces several characteristic phenomena of injection molding. Moreover, compared with the popular FVM-based models, the present model shows superior numerical efficiency, more fit for the future trend of parallel computing.

Research limitations/implications

Limited by the authors’ hardware resources, the programs of the present model and the FVM-based model are run on parallel up to 12 threads, which is adequate for most simulations of polymer injection molding. Through the tests, the present model has demonstrated the better numerical efficiency, and it is recommended for the researcher to investigate the parallel performance on even larger-scale parallel computing, with more threads.

Originality/value

To the authors’ knowledge, it is for the first time that the lattice Boltzmann method is applied in the simulation of injection molding, and the proposed model does obviously better in numerical efficiency than the current popular FVM-based models.

Details

Engineering Computations, vol. 34 no. 2
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 2 May 2017

Junjie Liang, Wan Luo, Zhigao Huang, Huamin Zhou, Yun Zhang, Yi Zhang and Yang Fu

The purpose of this paper is to develop a finite volume approach for the simulation of three-dimensional two-phase (polymer melt and air) flow in plastic injection molding which…

Abstract

Purpose

The purpose of this paper is to develop a finite volume approach for the simulation of three-dimensional two-phase (polymer melt and air) flow in plastic injection molding which is capable of robustly handling the mesh non-orthogonality and the discontinuities in fluid properties.

Design/methodology/approach

The presented numerical method is based on a cell-centered unstructured finite volume discretization with a volume-of-fluid technique for interface capturing. The over-relaxed approach is adopted to handle the non-orthogonality involved in the discretization of the face normal derivatives to enhance the robustness of the solutions on non-orthogonal meshes. A novel interpolation method for the face pressure is derived to address the numerical stability issues resulting from the density and viscosity discontinuities at the melt–air interface. Various test cases are conducted to evaluate the proposed method.

Findings

The presented method was shown to be satisfactorily accurate by comparing simulations with analytical and experimental results. Besides, the effectiveness of the proposed face pressure interpolation method was verified by numerical examples of a two-phase flow problem with various density and viscosity ratios. The proposed method was also successfully applied to the simulation of a practical filling case.

Originality/value

The proposed finite volume approach is more tolerant of non-orthogonal meshes and the discontinuities in fluid properties for two-phase flow simulation; therefore, it is valuable for engineers in engineering computations.

Details

Engineering Computations, vol. 34 no. 3
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 20 April 2015

Shi Zhang, Yun Zhang, Songxin Shi, Zhigao Huang and Huamin Zhou

– The purpose of this paper is to propose a new surface model combining the eccentric shell with multi-point constraint (MPC) for warpage prediction of injection molded plastics.

Abstract

Purpose

The purpose of this paper is to propose a new surface model combining the eccentric shell with multi-point constraint (MPC) for warpage prediction of injection molded plastics.

Design/methodology/approach

In this paper, three benchmark tests and a practical example are implemented to evaluate the performance of the new surface model and existing models.

Findings

The results demonstrate that the proposed model could give satisfactory solutions and has advantages over the existing models.

Practical implications

More precisely predicted warpage field for injection molded plastics can be achieved with the purposed model, such as that in the practical case.

Originality/value

The surface models are efficient and still popular for practical injection molding analysis. However, the existing models for warpage prediction cannot properly represent the true strain energy and obey material continuity assumption, and also they have not been assessed rigorously by benchmark tests. To overcome above-mentioned difficulty, a new surface model is proposed, which employs the eccentric shell without shear factor and MPC equation that ensuring material continuity. The results from experiment illustrate that the new model is superior to existing models.

Details

Engineering Computations, vol. 32 no. 2
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 5 October 2015

Shi Zhang, Yun Zhang, Zhigao Huang, Huamin Zhou and Jianhui Li

– The purpose of this paper is to study the inter-element coupling effect of membrane and plate components between two adjacent shells occurring on the common boundary.

Abstract

Purpose

The purpose of this paper is to study the inter-element coupling effect of membrane and plate components between two adjacent shells occurring on the common boundary.

Design/methodology/approach

In this paper, three triangular flat shells developed by combining an excellent membrane element (OPT) with three outstanding plate bending elements (DKT, RDKTM and DST-BK), respectively, are used to study this phenomenon. Benchmark tests are implemented to evaluate the performance of three selected plate elements and the formulated flat shells.

Findings

The inter-element coupling effect of membrane and plate components belonging, respectively, to two adjacent shells deteriorate the performance of shells. Therefore, a shell’s performance cannot be guaranteed certainly by the superimposed membrane and plate behaviors.

Practical implications

The “order matching” criterion is proposed to explain this phenomenon and it is concluded that the flat shell that follows this criterion explicitly may alleviate or even overcome the inter-element coupling effect.

Originality/value

Previous studies mainly focus on formulation of high-performance membrane and plate elements. However, the inter-element coupling effect of membrane and plate components between two adjacent shells occurring on the common boundary, has attracted less attention. Thorough benchmark tests for three flat shells are implemented to investigate the phenomenon. The results shows that the inter-element coupling effect deteriorates the performance of shells. And the “order matching” criterion is proposed to explain this phenomenon and it is concluded that the flat shell that follows this criterion explicitly may alleviate or even overcome the inter-element coupling effect.

Details

Engineering Computations, vol. 32 no. 7
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 3 December 2020

Li Jin

The purpose of this paper is to analyze the network path and internal mechanism of risks’ cross-contagion between shadow banks and design strategies for preventing risk infection…

Abstract

Purpose

The purpose of this paper is to analyze the network path and internal mechanism of risks’ cross-contagion between shadow banks and design strategies for preventing risk infection between shadow banks.

Design/methodology/approach

Using the complex network theory, analyze the mechanism of risks’ cross-contagion between shadow banks from the credit network, business relationship network (BRN) and social network (SN); the cross-contagion mechanism using the structural equation model on the basis of China’s shadow banks is tested; based on the three risk infection paths, the prevention and control strategies for risk infection using the mathematical models of epidemic diseases are designed.

Findings

There are three network risk contagion paths between shadow banks. One, the credit network, risks are infected crossly mainly through debt and equity relationships; two, the BRN, risks are infected crossly mainly through business network and macro policy transmission; three, investor SN, risks are infected crossly mainly through individual SN and fractal relationships. The following three strategies for preventing risk’s cross-contagion between shadow banks: one, the in advance preventing strategy is more effective than the ex post control strategy; two, increasing the risk management coefficient; three, reducing the number of risk-infected submarkets.

Originality/value

The research of this study, especially the strategies for preventing the risks’ cross-contagion, could provide theoretical and practical guidance for regulatory authorities in formulating risk supervision measures.

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