Search results

This paper aims to investigate the lubrication performance of cam/tappet contact during start up. Especially, the thermal insulation effects of coating on the lubrication performance during cold start up process and warm start up process are studied.

A numerical model for the analysis of thermal elastohydrodynamic lubrication of coated cam/tappet contact is presented. In this model, the Reynolds equation and the energy equations are discretized by the finite difference method and solved jointly.

During start up, the contact force at cam nose-to-tappet contact decreases with increasing time, while the absolute entrainment velocity has the upward trend. The minimum film thickness, maximum average temperature and friction power loss increase with increasing time, while the coefficient of friction decreases during start up. Because of the thermal insulation effect, the coating can significantly increase the degree of temperature rise. Compared with the uncoated case, the coated cam/tappet results in a lower friction power loss. Generally, the friction power loss in the cold start up process is much higher than that in the warm start up process.

By this study, the lubrication performance and the kinematics and the dynamics of the cam/tappet during start up process are investigated. Meanwhile, the thermal insulation effect of coating is also illustrated. The difference of lubrication performance between cold start up process and warm start up process is analyzed. The results and thermal elastohydrodynamic lubrication method presented in this study can be a guidance in the design of the coated cam/tappet.

During running-in, the change in the honed cylinder liner surface alters the performance and efficiency of the piston ring-pack system. The present paper, thus, aims to investigate the surface topography and wear and friction evolution of a cylinder liner surface during the running-in tests on a reciprocating ring–liner tribometer under a mixed lubrication regime. After an initial period of rapid wear termed “running-in wear”, a relatively long-term steady-state surface topography can emerge. A numerical model is developed to predict the frictional performance of a piston ring-pack system at the initial and steady-state stages.

The liner surfaces are produced by slide honing (SH) and plateau honing (PH). The bearing area parameter (Rk family), commonly used in the automotive industry, is used to quantitatively characterize the surface topography change during the running-in process. A wear volume-sensitive surface roughness parameter, Rktot, is used to show the wear evolution.

The experimental results show that a slide-honed surface leads to reduced wear, and it reduces the costly running-in period compared to the plateau-honed surface. The simulation results show that running-in is a beneficial wear process that leads to a reduced friction mean effective pressure at the steady-state.

To simulate the mixed lubrication performance of a ring–liner system with non-Gaussian roughness, a one-dimensional homogenized mixed lubrication model was established. The real surface topography instead of its statistical properties is taken into account.

The contact and lubrication performances, which were previously estimated assuming a Gaussian surface, are insufficient due to the non-Gaussian surface characteristics of the honing liner. The purpose of this study is to analyze the liner honing surface and examine its effects on the contact and flow performance.

The fast Fourier transform (FFT) method was used to generate the liner honing texture. Subsequently, an elastoplastic contact model based on boundary element theory was constructed and simulated for the honing surface. The results were compared with those obtained using a Gaussian surface. In addition, flow factors of the honing surfaces were also compared.

The contact pressure and flow factors demonstrate significant disparities when dealing with non-Gaussian surfaces. In the deterministic model, the pressure exhibits considerably diminished magnitudes and a more evenly distribution. Moreover, when the gap between surfaces is narrow, the discrepancy in flow factor across different directions on the real honing surface becomes more prominent compared with the Gaussian surface.

The model incorporates the influence of the non-Gaussian honing surface, thereby enabling more accurate prediction.

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-07-2023-0198/

Friction and wear are very important factors in predicting the performance of journal bearings, particularly under heavy load in start-up processes. However, there are few relevant studies on the numerical model. This study aims to establish a transient-mixed lubrication model to predict the performance of journal bearings, focusing on the friction and wear behavior under heavy load during start-up.

The average Reynold equation, three-dimensional energy equation, shear stress model for friction and Archard model for wear are coupled in the transient model by finite difference method. The linear wear simulation method is bought out to reduce the update times and the calculation time.

The different start-up accelerations and linear wear times set are compared and discussed, which indicates a reasonable start-up acceleration is necessary for journal bearings under heavy load during start-up, and setting linear wear times is an effective method to reduce the simulation time significantly. Furthermore, the wear profile in the start-up process spreads in both the clearance and circumferential directions, but mainly in the clearance direction, which increases the minimum film thickness and affects the friction performance.

This study is of great significance for the numerical prediction of the transient performance of journal bearings during start-up considering friction and wear.

This study aims at proposing an approach for optimizing the shape of the top piston ring face for minimum friction force using an inverse method. The shape of the top piston ring face determines the amount of oil distribution in the interface of the ring and liner. Therefore, the shape has a significant impact on the tribological performance of this interface.

The shape of the ring face is represented by a polynomial function and is based on the load analysis of the ring. The optimization of the shape was performed using the Sequential Quadratic Programming method. The minimizing of the friction parameter at the interface was considered during the solving process to obtain an optimum ring shape.

The optimized high degree of the shape of the ring face could lead to a reduced friction parameter. The proposed method could be applied for the tribological design and optimization of the piston rings.

There still need effort to investigate the effect of design parameters (e.g. property of lubricant)on the optimization of the ring face.

The subject matter is important and the method has practical value.

The purpose of this paper is to study the real-time change of surface roughness at different small regions of piston rings during running-in process. Meanwhile, the effects of real-time change of the rough surface topography on the lubrication and friction of piston rings are investigated.

An uneven wear model has been developed to research the running-in behavior at the different small regions of piston rings. The model is verified by comparing the simulation results with the experimental results on a reciprocating friction and wear test rig.

This research shows that the wear process of piston ring surface is uneven during running-in. At most time of the operating cycle except the vicinity of top dead center and bottom dead center, the minimum oil film thickness ratio increases while the friction force and power loss decrease after the running-in period.

Through this research, the running-in behavior of piston rings is investigated in detail. The interaction between the running-in and the lubrication and friction of piston rings is understood more deeply.

The purpose of this paper is to propose a kind of fuzzy adaptive control method to control non‐linear system that has the characteristic of small time delay and fast respond speed.

The paper analyzes the production process and the actual condition of the preheat process of the plating zinc and painting plastic scribbled of double layer welded pipe that has the small time delay and fast respond speed, and also gives the preheat process mathematical model. Fuzzy adaptive control method with hierarchical structure is used which aims at one non‐linear system that has the characteristic of small time delay and fast responds speed. Through the simulation, it proves the mentioned method is effective to control the temperature system for double layers welded pipe in welding process.

Based on the mathematical model proposed about the production process and the actual condition of the preheat process, the fuzzy adaptive control method is effective to control the temperature system for double layers welded pipe in welding process.

The paper proposes fuzzy adaptive control method with hierarchical structure which has the basic fuzzy control grade, adaptive adjust grade, and process state judgment grade.

A very useful method in welding process for double layers welded pipe.

The new mathematical model is proposed about the production process, and the new control method is used in the temperature system for double layers welded pipe in welding process.

This paper aims to study the effect of piston skirt design parameters on the dynamic characteristics of a piston–cylinder contact.

This paper focuses on an analysis of the piston dynamic response. The oil-film pressure and the structural deformation were approximated, respectively, by finite difference method and finite element method.

The results show that the design parameters such as clearance, offset and the axial location of piston pin have a great influence on the dynamics of the piston and hence on the piston slap phenomenon and the frictional power loss.

All the results mainly focus on the slap noise of the engine and can be used in the piston–liner development at the development of the engine.