Search results

The purpose of this paper is to introduce a novel method for developing static aeroelastic models based on rapid prototyping for wind tunnel testing.

A metal frame and resin covers are applied to a static aeroelastic wind tunnel model, which uses the difference of metal and resin to achieve desired stiffness distribution by the stiffness similarity principle. The metal frame is made by traditional machining, and resin covers are formed by stereolithgraphy. As demonstrated by wind tunnel testing and stiffness measurement, the novel method of design and fabrication of the static aeroelastic model based on stereolithgraphy is practical and feasible, and, compared with that of the traditional static elastic model, is prospective due to its lower costs and shorter period for its design and production, as well as avoiding additional stiffness caused by outer filler.

This method for developing static aeroelastic wind tunnel model with a metal frame and resin covers is feasible, especially for aeroelastic wind tunnel models with complex external aerodynamic shape, which could be accurately constructed based on rapid prototypes in a shorter time with a much lower cost. The developed static aeroelastic aircraft model with a high aspect ratio shows its stiffness distribution in agreement with the design goals, and it is kept in a good condition through the wind tunnel testing at a Mach number ranging from 0.4 to 0.65.

The contact stiffness between the metal frame and resin covers is difficult to calculate accurately even by using finite element analysis; in addition, the manufacturing errors have some effects on the stiffness distribution of aeroelastic models, especially for small-size models.

The design, fabrication and ground testing of aircraft static aeroelastic models presented here provide accurate stiffness and shape stimulation in a cheaper and sooner way compared with that of traditional aeroelastic models. The ground stiffness measurement uses the photogrammetry, which can provide quick, and precise, evaluation of the actual stiffness distribution of a static aeroelastic model. This study, therefore, expands the applications of rapid prototyping on wind tunnel model fabrication, especially for the practical static aeroelastic wind tunnel tests.

The purpose of this paper is to present the benefits offered by rapid prototyping (RP) models for wind‐tunnel testing as part of fourth‐year aerospace engineering student projects. Ways of overcoming some of the difficulties associated with the 3D printing technology are also discussed.

Polymer‐based RP was used to fabricate two‐aircraft models, which included stiffening metallic inserts. Testing in a subsonic‐wind tunnel was carried out and the results compared to analytic performance predictions.

Low‐cost rapid prototypes of wind‐tunnel models yielded satisfactory aerodynamic performance. The savings in acquisition cost and time allowed incorporating actual testing in the aircraft design process within the framework of a tight academic budget and schedule.

Conducting real‐wind‐tunnel testing contributes significantly to the educational experience of students; however, it had rarely been carried out when metal model fabrication was the only option. In contrast, RP facilitates an enhanced and more realistic learning experience by offering a quick and affordable means of model manufacturing.

Simple methods of reinforcing polymer‐based models were incorporated, thus presenting an inexpensive way to test and evaluate preliminary aircraft designs, in both academia and industry.

The purpose of this paper is to propose a new approach of using additively manufactured parametric models in the wind tunnel test-based aerodynamic shape optimization (ASO) framework and to present its applicability test results obtained from a realistic aircraft design problem.

For aircraft shape optimization, the following three methodologies were used. First, as a validation study, the possibility of using rapid prototyping (RP) model in the wind tunnel test was verified. Second, through the wind tunnel test-based ASO, the application and feasibility of the real fighter aircraft shape optimization were verified. A generic fighter configuration is parameterized to generate various test models using additive manufacturing. Wind tunnel tests are conducted to measure their stability criteria in high angle of attack (AOA). Finally, a computational fluid dynamics (CFD) study was performed and analysis procedures, costs and results compared to the wind tunnel test were compared and reviewed.

RP technology can significantly reduce the time and cost of generating parametric wind tunnel models and can open up new possibilities for wind tunnel tests to be used in the rigorous aerodynamic design loop. There was a slight difference between the results of the RP model and the metallic model because of rigidity and surface roughness. However, the tendency of the aerodynamic characteristics was very similarly predictable. Although there are limitations to obtaining precise aerodynamic data, it is a suitable method to be applied to comparative studies on various shapes with large geo-metric changes in the early phase of design. The CFD analysis indicates that the wind tunnel-based ASO using the RP model shows the efficiency corresponding to the CFD shape optimization.

The RP parametric models may have various assembly error sources and rigidity problems. The proposed methodology may not be suitable for collecting the accurate aerodynamic database of a final design; rather, the methodology is more suitable to screen out many configurations having fairly large shape variation in the early stage of the design process.

The wind tunnel test-based ASO can replace or supplement CFD-based ASO. In areas where CFD accuracy is low, such as high AOA flight characteristics, RP model wind tunnel-based ASO can be a research method that can secure both efficiency and accuracy advantages, providing ten times more effective in terms of cost and time. The wind tunnel test is used to obtain aerodynamic data at the final stage of shape design. It can be extended to a comparative study of several shapes in the early design phase. This procedure can be applied for both industrial level and educational aircraft design activities.

This study is the application to be applied as a parametric study on the whole aircraft, rather than using the RP model applying a simple partial control surface or configuration change of a part of the wing. The possibility of using the RP model was confirmed by comparing and verifying each other in a medium-sized wind tunnel using a relatively large RP model and a metallic model. It was verified that it can be applied in the shape design process, not the shape verification in the traditional design procedure, and a comparison with the CFD method was also performed. With further development and validation efforts, the new design framework may become an industrial standard for future aircraft development.

The purpose of this paper is to present a novel method to design and manufacture rapid prototyping (RP) lightweight photopolymer‐resin models for wind‐tunnel tests. This method can ensure the structural configuration similarity considering model deformation under aerodynamic loads.

Photopolymer‐resin based on RP technique was used to fabricate DLR‐F4 models. Testing in a subsonic and transonic wind tunnel was carried out and the test results were compared to analyze performance predictions.

RP photopolymer‐resin wind‐tunnel models fabricated by the design methods yielded satisfactory aerodynamic performance. The methods can decrease the model's weight and prevent resonance occurrence among the models, wind‐tunnel, and support system, shorten the processing period, and lead to decrease in manufacturing period and cost.

Stiffness shortage of the thin components, such as wing tip, often leads to deformation occurrence under aerodynamic loads in transonic wind‐tunnel tests, which has significant influence on aerodynamic characteristics of the test models. Therefore, model deformation should be taken into account in the design process.

This design and manufacture method, aerodynamic and structural combination design and structural optimization, can obtain RP lightweight photopolymer‐resin wind‐tunnel models for satisfactory aerodynamic performance, which makes RP techniques more practical for manufacturing transonic wind‐tunnel test models, considering deformation induced by aerodynamic forces such as lift force. The methods also present an inexpensive way to test and evaluate preliminary aircraft designs, in both academia and industry.

This paper aims to provide a detailed review of the experimental research on the prediction of aircraft spin and recovery characteristics using dynamically scaled aircraft models.

The paper organizes experimental techniques to predict aircraft spin and recovery characteristics into three broad categories: dynamic free-flight tests, dynamic force tests and a relatively novel technique called wind tunnel based virtual flight testing.

After a thorough review, usefulness, limitations and open problems in the presented techniques are highlighted to provide a useful reference to researchers. The area of application of each technique within the research scope of aircraft spin is also presented.

Previous reviews on the prediction of aircraft spin and recovery characteristics were published many years ago and also have confined scope as they address particular spin technologies. This paper attempts to provide a comprehensive review on the subject and fill the information void regarding the state of the art aircraft spin technologies.

This paper aims to report on the physical distortions associated with the use of additive manufactured components for wind tunnel testing and procedures adopted to correct for them.

Wings of a joined-wing test aircraft configuration were fabricated with additive manufacturing and tested in a subsonic closed-loop wind tunnel. Wing deflections were observed during testing and quantified using image-processing procedures. These quantified deflections were then incorporated into numerical simulations and results had agreed with wind tunnel measurement results.

Additive manufacturing provides cost-effective wing components for wind tunnel test components with fast turn-around time. They can be used with confidence if the wing deflections could be accounted for systematically and accurately, especially at the region of aerodynamic stall.

Significant wing flutter and unsteady deflections were encountered at higher test velocities and pitch angles. This reduced the accuracy in which the wing deflections could be corrected. Additionally, wing twists could not be quantified as effectively because of camera perspectives.

This paper shows that additive manufacturing can be used to fabricate aircraft test components with satisfactory strength and quantifiable deflections for wind tunnel testing, especially when the designs are significantly complex and thin.

For faster new product introduction aerospace companies are interested in reducing the time it takes to make wind tunnel models. The increased capabilities of rapid prototyping technologies has made them attractive for this purpose. A study was done of rapid prototyping technologies and their ability to make components for wind tunnel models in a timely and cost effective manner. Components and corresponding fabrication technologies were put into three categories: non‐structurally loaded, lightly loaded and highly loaded according to the stress endured during wind tunnel tests. Rapid prototyping technologies were found capable for non‐structurally loaded parts, but numerically controlled machining was still best for any part enduring significant loads.

A Discussion concerning the Use of Wind Tunnel Results and Flight Test Measurements in the Prediction of Aerodynamic Loads for Stressing Purposes in the Aerodynamics Department of the Weybridge Division of British Aircraft Corporation. The responsibility for the prediction and issue of aerodynamic loads for stressing purposes at the Weybridge Division of British Aircraft Corporation is carried by the Aerodynamics Department. The arguments for and against this arrangement are briefly examined. One of the main arguments in favour is the facility with which wind tunnel tests can be instigated and controlled. The use of wind tunnel tests specifically designed to give aerodynamic loading data and their relation to estimation using theoretical and semi‐empirical methods is fully discussed and illustrated. The confirmation of design estimates by full scale in‐flight load measurement is described and the usefulness of in‐flight measurements as a design tool on subsequent aircraft of a similar type is discussed.

A straight through wind tunnel sited outdoors was completed in 1963. A 200 h.p. diesel engine gives 75 ft./sec. in the 18‐ft. square section. Models small enough to avoid serious wall constraint are tested statically with fully simulated lift systems to measure the performance and handling characteristics of V.T.O. aircraft at low forward speeds. Intake and jet flows are induced by ejector pumps which occupy representative positions in the engine bay. Engines and airframe are mounted separately to measure loads on tailored balances, and surfaces are extensively pressure plotted. Thus aerodynamic interferences are isolated, giving the physical back‐ground for the formulation of theoretical treatments and calculation methods, involving jet mixing regions and separated flows. Meanwhile empirical data is available for early design work to develop V.T.O. aircraft with useful payload and range. Configurations which minimize the download due to ground effect tend to develop large downloads during the transition manoeuvre. The worst configurations suffer nearly complete loss of the installed vertical thrust, due to aerodynamic interferences on the airframe. Moderate overloading of a V.T.O. aircraft with poor transition performance results in a long take‐off run.

The purpose of this paper is to present the methodology and approach adapted to conduct a wind tunnel experiment on the inverted joined-wing airplane flying model together with the results obtained.

General assumptions underlying the dual-use model design are presented in this paper. The model was supposed to be used for both wind tunnel tests and flight tests that significantly drive its size and internal structure. Wind tunnel tests results compared with the outcome of computational fluid dynamics (CFD) were used to assess airplane flying qualities before the maiden flight was performed.

Extensive data about the aerodynamic characteristics of the airplane were collected. Clean configurations in symmetric and asymmetric cases and also configurations with various control surface deflections were tested.

The data obtained experimentally made it possible to predict the performance and stability properties of the unconventional airplane and to draw conclusions on improvements in further designs of this configuration.

The airplane described in this paper differs from frequently analyzed joined-wing configurations, as it boasts a front lifting surface attached at the top of the fuselage, whereas the aft one is attached at the bottom. The testing technique involving the application of a dual-use model is also innovative.