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Article
Publication date: 10 September 2021

Zhong Wu, Qing Hu, Zhenbo Qin, Yiwen Zhang, Da-Hai Xia and Wenbin Hu

Nickel-aluminum bronze (NAB) has been widely used in ship propellers. It is always subjected to local micro-plastic deformation in service environments. This paper aims to study…

Abstract

Purpose

Nickel-aluminum bronze (NAB) has been widely used in ship propellers. It is always subjected to local micro-plastic deformation in service environments. This paper aims to study the influence of plastic deformation on the mechanical strength and corrosion resistance of NAB in 3.5 Wt.% NaCl solution.

Design/methodology/approach

Scanning electron microscope and X-ray diffraction were used to analyze the microstructure of NAB alloy with different plastic deformations. Mechanical properties of the sample were measured by tensile experiment, and corrosion behavior was studied by electrochemical measurements and the long-term immersion corrosion test.

Findings

Results showed that the plastic deformation caused lattice distortion but did not change the microstructure of NAB alloy. Microhardness and yield strength of NAB were significantly improved with the increase of deformation. The lattice distortion accelerated the formation of corrosion product film, which made the deformed alloy show a more positive open-circuit potential and an increased Rp. However, during the long-term immersion corrosion, the corrosion resistance of NAB alloys deteriorated with the increase of plastic deformation. This is because larger plastic deformation brought about higher internal stress in corrosion product film, which resulted in the premature peeling of the film and the loss of its protective effect on the alloy substrate.

Originality/value

Tensile plastic deformations were found to cause a decline in the corrosion resistance of NAB. And the mechanism was clarified from the evolution of corrosion products during the corrosion process.

Details

Anti-Corrosion Methods and Materials, vol. 68 no. 6
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 7 November 2022

Lupeng Liu, Senlin Li, Zhiming Gao, Hang Jia and Wenbin Hu

This paper aims to study the effect of chloride concentration on the properties of passive film formed on Q235 steel in simulated concrete pore solutions.

Abstract

Purpose

This paper aims to study the effect of chloride concentration on the properties of passive film formed on Q235 steel in simulated concrete pore solutions.

Design/methodology/approach

Mott–Schottky analysis and electrochemical impedance spectroscopy were used to study the passive film of Q235 steel in simulated concrete pore solution. X-ray photoelectron spectroscopy was used to analyze the composition of passive film on Q235 steel.

Findings

When the chloride concentration is below the chloride threshold value, open circuit potential (OCP) and Rct gradually increases and donor concentration (ND) remains unchanged with the increasing immersion time. When the chloride concentration exceeds chloride threshold value, OCP and Rct decreases after a temporary increase and ND increases. The linear region of the Mott–Schottky curve lost its linearity. The electrochemical process control step is changed from charge transfer control to oxygen diffusion control. As the chloride concentration increases, the FeO content in the passive film increases and the Fe2O3 content decreases. Chloride can destroy the outer layer of passive film and introduce impurities.

Originality/value

The effects of chloride and immersion time on the change process of passive films on Q235 steel in simulated concrete pore solution were studied using electrochemical methods. The mechanism of chloride destroying passive film was analyzed.

Details

Anti-Corrosion Methods and Materials, vol. 70 no. 1
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 26 January 2023

Dejing Zhou, Mingyang Wang, Yuanyuan Ji, Zhe Liu, Zhiming Gao, Wenbin Hu and Yuhua Guo

This paper aims to investigate the electrochemical corrosion behavior of a five-layer Al alloy composites (4343/4047/3003/4047/4343) with a thickness of 0.2 mm in NaCl solution.

Abstract

Purpose

This paper aims to investigate the electrochemical corrosion behavior of a five-layer Al alloy composites (4343/4047/3003/4047/4343) with a thickness of 0.2 mm in NaCl solution.

Design/methodology/approach

Electrochemical impedance spectroscopy, polarization curve and morphology analyses were used to study the corrosion behavior of the Al alloy composites from cross-sectional and plane directions.

Findings

The corrosion resistance of the surface from the plane direction was higher than that from the cross sections. Si-enrich particles were observed in the outer 4047/4343 layer, and AlFeCuMnBi phases were identified in the core 3003 layer. The galvanic coupling between the Si-enrich particle and the Al matrix accelerated the dissolution Al matrix.

Originality/value

This work lays the experimental foundation for corrosion mechanism of the Al alloy composite plate.

Details

Anti-Corrosion Methods and Materials, vol. 70 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 24 May 2022

Zhenbo Qin, Xuehan Li, Da-Hai Xia, Yiwen Zhang, Zhong Wu and Wenbin Hu

The purpose of this paper is to clarify the effect of compressive stress on cavitation-erosion corrosion behavior of 304 stainless steel.

Abstract

Purpose

The purpose of this paper is to clarify the effect of compressive stress on cavitation-erosion corrosion behavior of 304 stainless steel.

Design/methodology/approach

Compressive stresses of 60 MPa and 120 MPa were applied to 304 stainless steel through a self-designed loading device, and cavitation erosion-corrosion tests were performed using an ultrasonically vibratory apparatus. Scanning electron microscope and X-ray diffraction were used to analyze the microstructure evolution, and corrosion behavior was studied by electrochemical analysis.

Findings

The cavitation weight loss of 304 stainless steel decreased with the compressive stress. After cavitation corroded for 8 h, the weight loss for the specimen with 120 MPa compressive stress was 5.11 mg/cm2, which was reduced by 56.7% from that of the specimen without loading stress (11.79 mg/cm2). The reason can be attributed to that compressive stress promoted the deformation-induced martensitic transformation during the cavitation process, which could not only provide a cushioning effect by absorbing cavitation impact energy but also improve the hardness of 304 stainless steel.

Originality/value

Compressive stress was found to restrain the cavitation damage on 304 stainless steel, and the corresponding mechanism was proposed.

Details

Anti-Corrosion Methods and Materials, vol. 69 no. 4
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 6 June 2023

Zhenbo Qin, Jiale Li, Yiwen Zhang, Zhong Wu and Wenbin Hu

The purpose of this paper is to improve the corrosion resistance of stainless-steel bipolar plate by magnetron sputtering.

Abstract

Purpose

The purpose of this paper is to improve the corrosion resistance of stainless-steel bipolar plate by magnetron sputtering.

Design/methodology/approach

TiC/amorphous carbon composite film was deposited by magnetron sputter at four different temperature of 25°C, 200°C, 300°C and 400°C. The morphology, composition and structure of the film were characterized by scanning electron microscopy, atomic force microscopy and X-ray photoelectron spectroscopy. And its corrosion behavior was analyzed through electrochemical impedance spectroscopy, potentiodynamic and potentiostatic polarization tests.

Findings

A compact TiC/amorphous carbon film was prepared by magnetron sputtering on 316L stainless steel, and the particles of the film were refined with the increase in sputtering temperature. High temperature promoted the formation of TiC and C–C sp2 hybrid carbon, but excessively high temperature caused the oxidation of Ti and a significant decrease in sp2 hybrid carbon. The corrosion resistance of the film increased with the temperature, and the corrosion current density polarization at 0.86 V and 1.8 V for TiC/a–C film prepared at 400 °C is only 1.2% and 43.2% of stainless steel, respectively.

Originality/value

The corrosion resistance of amorphous carbon films was improved by the doping of Ti carbide, and the appropriate sputtering temperature was obtained.

Details

Anti-Corrosion Methods and Materials, vol. 70 no. 4
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 5 June 2023

Huiyi Xu, Zhiming Gao, Yang Yang and Wenbin Hu

The purpose of this study is to ensure the safe use of carbon fiber composite pressure vessels in the nuclear industry environment.

Abstract

Purpose

The purpose of this study is to ensure the safe use of carbon fiber composite pressure vessels in the nuclear industry environment.

Design/methodology/approach

This study investigated the degradation behaviors of carbon fiber reinforced composite (CFRP) using the specific corrosive media HF solution, with a focus on the damage to the surface epoxy layer. The degradation behaviors of CFRP in HF solution were examined by electrochemical methods and surface characterization, using HCl, NaCl and NaF solution for comparison.

Findings

The results showed that the specimen in HF solution will have a value of |Z|0.01 Hz one order of magnitude lower, a substantially lower contact angle, more breakage of the surface epoxy and the stronger O─H peak and weaker C─O─C peak in the Fourier transform infrared spectrum, indicating severe hydrolytic damage to the surface epoxy.

Originality/value

The work focuses on the degradation damage to CFRP surface epoxy by specific corrosive media HF.

Details

Anti-Corrosion Methods and Materials, vol. 70 no. 4
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 4 September 2020

Jian Song, Zhiming Gao, Chenxi Liu and Wenbin Hu

This paper aims to study the effect of flow rate (0.42∼2.09 m/s) on the corrosion behavior of WB36CN1 steel pipe in the simulated secondary circuit water environment (170°C, 6…

Abstract

Purpose

This paper aims to study the effect of flow rate (0.42∼2.09 m/s) on the corrosion behavior of WB36CN1 steel pipe in the simulated secondary circuit water environment (170°C, 6 mg/L ethanolamine + 100 µg/L NaCl), for which an autoclave was used to simulate the secondary circuit environment for carrying out related experiments.

Design/methodology/approach

The corrosion behaviors were studied by electrochemical methods, morphological observations and elemental analysis.

Findings

As flow rate increases, the amplitude of the current noise fluctuates increased, noise resistance Rn and spectral noise resistance Rsn decreased, the shear stress on the surface of WB36CN1 steel increases, the oxygen content on the surface decreases, the roughness becomes smaller. Meanwhile, the energy of energy distribution plot is concentrated at high frequencies under the three flow conditions, the slopes of current power spectral density curve approach 0 db/decade. This means that the oxide on the surface becomes less and corrosion rate increases with increasing flow rate. The corrosion type of WB36CN1 steel was uniform corrosion; the degree of uniform corrosion is higher at high flow rate.

Originality/value

The effect of flow rate on the corrosion behavior of WB36CN1 steel pipe in the secondary circuit water environment was studied by using electrochemical methods in the laboratory. The effect mechanism of flow rate for corrosion behavior was obtained.

Details

Anti-Corrosion Methods and Materials, vol. 67 no. 5
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 6 March 2017

Ru Zhao, Da-Hai Xia, Shi-Zhe Song and Wenbin Hu

This paper aims to investigate the stress corrosion cracking (SCC) process of sensitized 304 stainless steel during the slow strain rate test by using the electrochemical noise…

Abstract

Purpose

This paper aims to investigate the stress corrosion cracking (SCC) process of sensitized 304 stainless steel during the slow strain rate test by using the electrochemical noise (EN) technique.

Design/methodology/approach

EN data are interpreted based on chaos and wavelet analyses, and correlation dimension and wavelet energy distribution are used as indicators for SCC process identification.

Findings

Experimental results reveal that the corrosion potential abruptly decreases from 180 to 100 mV at 6,300 s and the current increases from 10 to 100 nA accordingly, which is attributed to passive film breakdown and crack initiation. Chaos and wavelet analyses results reveal that, as crack initiates, the correlation dimensions increase from 1.2 to 1.9, and the corresponding distribution frequencies of maximum relative wavelet energy change from high frequency to low frequency.

Originality/value

SCC is monitored in lab, and crack initiation and propagation are identified by chaos and wavelet analyses. This work lays the foundation for SCC detection in field using EN.

Details

Anti-Corrosion Methods and Materials, vol. 64 no. 2
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 7 June 2021

Shixiong Wu, Zhiming Gao, Da-Hai Xia, Meijun Wu, Yingjie Liu and Wenbin Hu

This paper aims to study the effect of temperature on the process and kinetic parameters of the hydrogen evolution reaction of X80 under cathodic protection (CP) in 3.5% NaCl…

Abstract

Purpose

This paper aims to study the effect of temperature on the process and kinetic parameters of the hydrogen evolution reaction of X80 under cathodic protection (CP) in 3.5% NaCl solution.

Design/methodology/approach

Potentiodynamic polarization combined with the hydrogen permeation test is used to analyze the hydrogen evolution reaction (HER) process and the rate-determining step for which is diagnosed through the electrochemical impedance spectrum method. Then, the influence of temperature on kinetic parameters of HER can be known from the results obtained by using the Iver-Pickering-Zamenzadeh model for data analysis.

Findings

The results show that the HER proceeds through Volmer–Tafel route with the Volmer reaction acting as the rate-controlling step; Increasing temperature gives a higher activity of the HER on X80, it also accelerates the hydrogen desorption and diffusion of hydrogen into the metal.

Originality/value

There exist few studies on the topic of how temperature affects the HER process. It is imperative to conduct a relevant study to give some instruction in cathodic protection system design and this paper fulfills this need.

Details

Anti-Corrosion Methods and Materials, vol. 68 no. 3
Type: Research Article
ISSN: 0003-5599

Keywords

Article
Publication date: 17 March 2022

Yanming Xia, Dejing Zhou, Zhiming Gao and Wenbin Hu

This paper aims to study the effect of Hg2+ on the corrosion behavior of Al–2%Zn coatings on AA5083 in 3.5 Wt.% NaCl solution.

Abstract

Purpose

This paper aims to study the effect of Hg2+ on the corrosion behavior of Al–2%Zn coatings on AA5083 in 3.5 Wt.% NaCl solution.

Design/methodology/approach

Potentiodynamic polarization and electrochemical impedance spectroscopy are used to investigate the effect of Hg2+ on the corrosion behavior. The surface and cross-sectional morphology are characterized by scanning electron microscopy and energy dispersive spectroscopy (EDS) to further reveal the corrosion mechanism of Hg2+.

Findings

The results show that the corrosion behavior of the coating changes significantly as the concentration of Hg2+ increases from 5 to 30 μg/L. The corrosion production film can inhibit the corrosion process when Hg2+ concentration is in the range of 0.5–5 μg/L, while Hg2+ can promote the corrosion process significantly when its concentration reaches to 30 μg/L. The generation rate of dense oxide film on the coating surface is faster than dissolution rate when the concentration of Hg2+ is in the range of 0–5 μg/L, which makes the coating “self-healing” and thus slightly slows down the corrosion rate. The EDS analysis shows that excessive Hg2+ are preferentially deposited at locations with inhomogeneous electrochemical properties, which in turn accelerates corrosion.

Originality/value

The corrosion resistance of Al-based coatings is significantly affected by Hg2+ in seawater. Thus, it is important to explain the corrosion mechanism of Al–2%Zn coatings under the combined effect of Hg2+ and Cl in 3.5 Wt.% NaCl solution.

Details

Anti-Corrosion Methods and Materials, vol. 69 no. 3
Type: Research Article
ISSN: 0003-5599

Keywords

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