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Article
Publication date: 12 May 2023

Hongliang Yu, Zhen Peng, Zirui He and Chun Huang

The purpose of this paper is to establish a maturity evaluation model for the application of construction steel structure welding robotics suitable for the actual situation and…

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Abstract

Purpose

The purpose of this paper is to establish a maturity evaluation model for the application of construction steel structure welding robotics suitable for the actual situation and specific characteristics of engineering projects in China and then to assess the maturity level of the technology in the application of domestic engineering projects more scientifically.

Design/methodology/approach

The research follows a qualitative and quantitative analysis method. In the first stage, the structure of the maturity model is constructed and the evaluation index system is designed by using the ideas of the capability maturity model and WSR methodology for reference. In the second stage, the design of the evaluation process and the selection of evaluation methods (analytic hierarchy process method, multi-level gray comprehensive evaluation method). In the third stage, the data are collected and organized (preparation of questionnaires, distribution of questionnaires, questionnaire collection). In the fourth stage, the established maturity evaluation model is used to analyze the data.

Findings

The evaluation model established by using multi-level gray theory can effectively transform various complex indicators into an intuitive maturity level or score status. The conclusion shows that the application maturity of building steel structure welding robot technology in this project is at the development level as a whole. The maturity levels of “WuLi – ShiLi – RenLi” are respectively: development level, development level, between starting level and development level. Comparison of maturity evaluation values of five important factors (from high to low): environmental factors, technical factors, management factors, benefit factors, personnel and group factors.

Originality/value

In this paper, based on the existing research related to construction steel structure welding robot technology, a quantitative and holistic evaluation of the application of construction steel structure welding robot technology in domestic engineering projects is conducted for the first time from a project perspective by designing a maturity evaluation index system and establishing a maturity evaluation model. This research will help the project team to evaluate the application level (maturity) of the welding robot in the actual project, identify the shortcomings and defects of the application of this technology, then improve the weak links pertinently, and finally realize the gradual improvement of the overall application level of welding robot technology for building steel structure.

Details

Engineering, Construction and Architectural Management, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0969-9988

Keywords

Article
Publication date: 20 November 2019

Afandi Agusman Aris, Haris Maupa, Mahlia Muis and Muhammad Idrus Tabba

This paper aims to examine and analyze the effects of government policy, quality of human resources and professional institutions on workforce competitiveness using welding

Abstract

Purpose

This paper aims to examine and analyze the effects of government policy, quality of human resources and professional institutions on workforce competitiveness using welding technology variable as a mediating variable.

Design/methodology/approach

This study used quantitative research by using partial least square – structural equation modeling (PLS-SEM) to analyze the collected data.

Findings

Based on the results of the analysis, it was noted that there was a significant influence between government policy, quality of human resources and professional institutions on welding technology. The coefficients are characterized by a positive direct relationship, which means that the higher the quality of government policy and human resources professionals variables, the higher the value of the institute of welding technology.

Social implications

This study recommends that government should create policies that have benefits to competitiveness of Indonesian workforce. Implications from this study support government to use the model to determine and initiate policies in the field of welding as well as establish clear and standardized operating standards and recruitment process (government apparatus) that can accommodate the competitiveness of welding workers in Indonesia.

Originality/value

The originality of this paper is that the participatory approach was adopted in this study using PLS-SEM. In addition, this study was one of the first studies to carry out research at the BNSP office, BLK-Bandung-Jakarta, Makassar, B4T and dismiss the Ministry of Manpower and the Ministry of Industry in Jakarta, Indonesia, where there was no research in this location. Previous studies conducted research in various case studies.

Details

Journal of Science and Technology Policy Management, vol. 10 no. 5
Type: Research Article
ISSN: 2053-4620

Keywords

Article
Publication date: 9 February 2018

Adji Achmad Rinaldo Fernandes and Idrus Muhammad Taba

This paper aims to investigate the moderation effect of welding technology on the relationship between government policy and quality human resources and workforce competitiveness.

Abstract

Purpose

This paper aims to investigate the moderation effect of welding technology on the relationship between government policy and quality human resources and workforce competitiveness.

Design/methodology/approach

The research is quantitative in nature, i.e. it aims to explain the causality relationship between variables. This research is quantitative research, it aims to explain the causality relationship between variables. The analysis tool was generalized structure component analysis.

Findings

First, government policy has a significant and positive effect on workforce competitiveness, indicating that higher government policy will result in higher workforce competitiveness. Welding technology is the moderating variable in the relationship between government policy and workforce competitiveness. Higher implementation of welding technology will strengthen the relationship between government policy and workforce competitiveness. Second, quality of human resources has a significant and positive effect on workforce competitiveness; higher quality of human resources will therefore result in higher workforce competitiveness. Welding technology is the moderating variable in the relationship between quality of human resources and workforce competitiveness. Higher implementation of welding technology will therefore strengthen the relationship between quality of human resources and workforce competitiveness.

Originality/value

The moderating effect of welding technology in the relationships between government policy and quality of human resources and workforce competitiveness has not been comprehensively studied yet; the present study fills this gap.

Details

Journal of Science and Technology Policy Management, vol. 10 no. 1
Type: Research Article
ISSN: 2053-4620

Keywords

Article
Publication date: 2 July 2020

Yu Luo, Zewei Fang, Juzhi Guo, Hao Lu and Juan Li

This paper aims to improve the scene sense of a virtual scene, the welding model of a virtual reality system of riser automatic equipment was constructed using Unity3D and UG…

Abstract

Purpose

This paper aims to improve the scene sense of a virtual scene, the welding model of a virtual reality system of riser automatic equipment was constructed using Unity3D and UG software, which mainly included a welding car, welding guide rail, welding power supply, virtual camera and other equipment and the model was rendered.

Design/methodology/approach

The human-computer interaction page and simulation test of the system was produced using the user interface GUI system for creating a human-computer interaction scene. The operator could capture the welding status of the physical equipment accurately and in real-time so the virtual reality technology was very suitable for the remote monitoring operation integrated with the welding system.

Findings

Human-computer interaction design and collision detection were realized. In addition, the system simulation experiment was accomplished. With the continuous improvement and development of virtual reality technology real-time virtual simulation and monitoring, technology will become the main development trend.

Research limitations/implications

Based on virtual reality, the monitoring system can capture the operation status of physical welding equipment in real-time and accurately, which is very suitable for remote monitoring operation integrated with the welding system and also conducive to improving the monitoring level of the welding process.

Practical implications

This technology is time-saving and money-saving, for the operators do not have to be in a real welding environment and therefore they can get away from dangerous places. Consequently, it can avoid unnecessary injuries and problems.

Social implications

This technology can replace people to enter the dangerous and extreme environment to carry out welding operation, so it becomes the most effective means of nuclear power plant maintenance, space structure construction and marine engineering construction. In addition, it is time-saving and money-saving.

Originality/value

With the rapid development of virtual reality technology in recent years, it is a new research direction to apply virtual reality technology to the remote welding operation. This technology is different from the traditional way of welding for the operators can stay away from the welding scene especially some dangerous places.

Details

Industrial Robot: the international journal of robotics research and application, vol. 48 no. 1
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 19 January 2015

Luo Yu, Jiao Xiangdong, Zhou Canfeng, Chen Jiaqing and Han Suxin

The aim of this study was to develop a new generation of automatic systems based on cutting-edge design and practical welding physics to minimize downtime caused by defects and…

Abstract

Purpose

The aim of this study was to develop a new generation of automatic systems based on cutting-edge design and practical welding physics to minimize downtime caused by defects and machine faults on the barges. Automatic welding has been used frequently on offshore pipeline projects.

Design/methodology/approach

An automated welding robot system for sub-sea pipeline installation was constructed. The system utilized the double-car double-torch welding, which is light-weight and compact, suited for offshore applications. Several state-of-the-art technologies were integrated into the control system design, including a heterogeneous network based on EtherCAT technology, network communications based on CANopen, motor synchronization, all-position welding, etc. In addition, the utilization of the CAN bus reduced the number of cable lines and increased the extensibility of the proposed welding robot system. An internal clamp with copper shoes assured a nice root weld and narrow bevel design and the welding efficiency was improved accordingly.

Findings

The trial was carried out to verify the rationality and effectiveness of the proposed automated system. The deposition rate of the backing welding could reach 17.78 kg/h; the average time for each welding was 340 s. This system was unique in that it features a dual-torch welding head that allowed for the deposition of one run with twice as much material as a single torch head. The experiment showed that the double-vehicle double-torch mode can greatly improve the welding efficiency of pipeline installation during the welding process.

Research limitations/implications

The automated welding robot system will be applied to offshore pipeline projects.

Originality/value

This robot is the first submarine pipeline installation welding robot to use a heterogeneous network based on EtherCAT technology. Various aspects of the submarine pipeline installation welding robot’s design and performance were discussed, including mechanical body design, control system design and welding process specification.

Details

Industrial Robot: An International Journal, vol. 42 no. 1
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 13 May 2014

Bo Chen and Jicai Feng

The purpose of this paper was to use visual and arc sensors to simultaneously obtain the underwater wet welding information, and a weld seam-forming model was made to predict the…

Abstract

Purpose

The purpose of this paper was to use visual and arc sensors to simultaneously obtain the underwater wet welding information, and a weld seam-forming model was made to predict the weld seam's geometric parameters. It is difficult to obtain a fine welding quality in underwater welding because of the intense disturbances of the water environment. To automatically control the welding quality, the weld seam-forming model should first be established. Thus, the foundation was laid for automatically controlling the underwater welding seam-forming quality.

Design/methodology/approach

Visual and arc sensors were used simultaneously to obtain the weld seam image, current and voltage information; then signal algorithms were used to process the information, and the back propagation (BP) neural network was used to model the process.

Findings

Experiment results showed that the BP neural network model could precisely predict the weld seam-forming parameters of underwater wet welding.

Originality/value

A weld seam-forming model of underwater wet welding process was made; this laid the foundation for establishing a controller for controlling the underwater wet welding process automatically.

Details

Industrial Robot: An International Journal, vol. 41 no. 3
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 1 May 2009

Hong Yue, Kai Li, Haiwen Zhao and Yi Zhang

The purpose of this paper is to introduce structured light image processing technology into pipeline welding automation projects, and develop a vision‐based pipeline girth‐welding

Abstract

Purpose

The purpose of this paper is to introduce structured light image processing technology into pipeline welding automation projects, and develop a vision‐based pipeline girth‐welding robot. The welding torch can accurately track the weld and complete the omni‐orientation welding automatically.

Design/methodology/approach

Weld image processing adopts the base theory including Laplacian of Gaussian filter, neighbourhood mean filter, largest variance threshold segmentation and morphologic, etc. obtains good effect of weld recognition.

Findings

The paper uses a vision sensor to achieve the weld character's recognition and extraction, directly control the robot tracking weld to complete automation welding. Compared with the existing pipeline welding devices, it does not need the lay orbit or plot tracking mark, which can shorten the assistant time to improve the productivity.

Practical implications

The research findings can satisfy the need of whole‐directional automation welding for large diameter transportation pipe's circular abutting weld. It fits for the automation welding for the long‐distance transportation pipe of petroleum, natural gas, and water.

Originality/value

Aiming at the character recognition and extract of V‐type weld, the method combining the neighbourhood mean filter algorithm with the largest variance threshold segmentation is proposed to obtain the quick weld image processing speed.

Details

Industrial Robot: An International Journal, vol. 36 no. 3
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 1 March 2002

Anna Kochan

Reviews the Essen Schweissen und Schneiden cutting and welding trade show, identifies mounting trend for electric servo guns to replace pneumatic welding guns, reports on growing…

1106

Abstract

Reviews the Essen Schweissen und Schneiden cutting and welding trade show, identifies mounting trend for electric servo guns to replace pneumatic welding guns, reports on growing interest in aluminium welding and outlines the different solutions proposed, assesses the latest developments in remote laser welding technology.

Details

Assembly Automation, vol. 22 no. 1
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 23 October 2007

Mike Wilson

The paper aims to report on a new welding technology, TIP TIG.

Abstract

Purpose

The paper aims to report on a new welding technology, TIP TIG.

Design/methodology/approach

The principle of operation and benefits of the technology are described together with a typical application.

Findings

The study finds that the technology provides the quality of TIG welding at the speeds of MIG welding, providing significant cost savings to the user.

Practical implications

TIP TIG provides a good opportunity for all users of robotic MIG welding to improve the quality of their product and reduce their costs.

Originality/value

The paper introduces a new and useful technology to the robot industry.

Details

Industrial Robot: An International Journal, vol. 34 no. 6
Type: Research Article
ISSN: 0143-991X

Keywords

Article
Publication date: 8 March 2010

Bo Chen, Jifeng Wang and Shanben Chen

Welding sensor technology is the key technology in welding process, but a single sensor cannot acquire adequate information to describe welding status. This paper addresses arc…

Abstract

Purpose

Welding sensor technology is the key technology in welding process, but a single sensor cannot acquire adequate information to describe welding status. This paper addresses arc sensor and sound sensor to acquire the voltage and sound information of pulsed gas tungsten arc welding (GTAW) simultaneously, and uses multi‐sensor information fusion technology to fuse the information acquired by the two sensors. The purpose of this paper is to explore the feasibility and effectiveness of multi‐sensor information fusion in pulsed GTAW.

Design/methodology/approach

The weld voltage and weld sound information are first acquired by arc sensor and sound sensor, then the features of the two signals are extracted, and the features are fused by weighted mean method to predict the changes of arc length. The weights of each feature are determined by optional distribution method.

Findings

The research findings show that multi‐sensor information fusion technology can effectively utilize the information of different sensors and get better result than single sensor.

Originality/value

The arc sensor and sound sensor are first used at the same time to get information about pulsed GTAW and the fusion result shows its advantages over single sensor; this reveals that multi‐sensor fusion technology is a valuable research area in welding process.

Details

Industrial Robot: An International Journal, vol. 37 no. 2
Type: Research Article
ISSN: 0143-991X

Keywords

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