Search results

The purpose of this paper is to give a brief introduction of helical spring locked washer along with extensive literatures survey on role of helical spring locked washer in bolted joint analysis. It is very small component of bolted joint assembly, but it play vital role in holding the assembly components together. Helical shape of it produces spring effect in the assembly which is used for keeping the assembly in tension and that is lock the assembly under dynamic loading due to vibrations to avoid the accident.

The critical literatures survey identifies role of helical spring locked washer in different areas such as design optimization, mechanism of loosening-resistant components, bolted joint analysis, finite element-based modeling, analysis and simulation. The related literatures show contribution of helical spring washers in evaluation of anti-loosening performance of assemblies as compare to other types of washers.

It proposed that design optimization of helical spring locked washer is needed as it improves the performance in the form of load-deflection characteristics, load bearing capacity and provides the best locking force for optimize functionality.

The originality or value of this paper is to finding research gaps in literatures by dividing literatures into seven different research areas and concentrating the only on role of helical spring locked washer in bolted joint analysis.

Streak defect and dynamic harmonic excitation (DHE) loading play important roles in machine operating conditions. The purpose of this paper was to assess the effects of streak defect and DHE loading on the tribological properties of surface-contact friction pairs, for example the differential gear end-face on the washer, via experimental investigation.

Streak defect was artificially introduced into the washer surface, which was loaded with DHE loads produced by a spring-connecting weight system. The wear scar of the washers and the monitored friction force signals were respectively scanned using scanning electron microscope (SEM) and analyzed using wavelet simulation.

The friction force curves, SEM images and discrete wavelet transform results indicate that DHE loading tends to increase friction force, to accelerate plowing damages and result in side-flow of material and plastic deformation on the surfaces of the washer. Whereas, streak oil-channel textures on washer specimen can be machined to modify the lubrication condition in the running-in stage so as to improve the tribological properties of the sliding pairs which were even subjected to DHE loading.

On the basis of this thesis research, the effect of streak defect and DHE loading on tribological performance of surface-contact sliding pairs is discussed. The results of wear form and friction state with the effect of streak defect and DHE loading facilitate to optimize the operating condition of mechanical parts.

The helical spring lock washer (HSLW) is a part of nut bolt joint assembly used in different industries like automobile, aerospace, mechanical, chemical, electrical, electronics, etc. It works as a part of temporary joint and plays important role in loosening behavior of assembly under dynamic (vibrations) conditions. Thus, the purpose of this paper is to investigate the performance of HSLW under different controlled operating conditions in order to satisfy its functional requirement.

In the present investigation, a novel test rig is designed and developed to determine the load-deflection characteristics of HSLWs. The test rig facilitates the controlled linear displacement of the HSLW with predetermined angular rotation of the handle gives the corresponding reaction load on the display. Additionally, the repeatability and reproducibility of the test rig was carried out.

The newly designed and developed test rig is capable enough to differentiate the load-deflection characteristics during compressive loading and unloading of HSLWs. Additionally, the loss of strain energy can be determined from the load-deflection characteristics of HSLW.

The present test rig is designed and developed to investigate the load-deflection characteristics under compressive loading and unloading of HSLW. The test rig has least count of 0.4905 N for load measurement and 0.01389 mm for linear displacement.

The purpose of this paper is to make a more precise prediction of the life of servo motors used in aircraft. The variation of the axial load created by the wave washer for bearing, which is one of the factors affecting the bearing life of the electric motors and servo motors used in aircraft, was analyzed.

In electric motors and servo motors that body as stator, the height of the stator stack affects the compression amount of the wave washer spring. Working with electric motor and servo manufacturers, production-related variations in stator height were determined by making multiple measurements. The reaction forces resulting from these compression amounts were simulated by mathematical modeling with the finite element method, and also experimentally measured on real parts.

Results obtained with finite element method and real experiments were compared. By adding the force differences to the general operating conditions, the effect on the bearing life was theoretically determined. In a servo motor with this type of construction, the difference in stator height created different axial loads on the motor shaft. The difference of these loads affected the motor bearing life.

The results implicated in terms of flight safety, maintenance operation and resource efficiency.

The results of this study are effective in determining the maintenance intervals more clearly. This study can be used for the design criteria of aircraft servo motors. These servos, which are especially used to move the flight control surfaces, contribute to flight safety as the life expectancy will be clearer.

This study may be effective in preventing aviation accidents caused by servo motors. It can make maintenance management more efficient.

This study investigated the effect of aircraft servo motor design inputs on servo motor life, considering the production.

The purpose of this paper is to reveal the influence of dimples on the tribological properties of the “washers-cage-rollers” system of rolling element bearing (REB) under starved lubrication.

A fiber laser marking system was used to prepare dimples patterns on the raceways of the shaft washers of cylindrical roller thrust bearings (CRTBs). The friction and wear properties of dimples textured CRTBs with different diameter of dimples (200 µm, 250 µm, 300 µm) and depth of dimples (4 µm, 8 µm, 12 µm) were researched through a vertical universal wear test rig using a customized tribo-pair under starved lubrication. The surface stresses and the influence mechanism of dimple units on the tribological behavior of REBs were also compared and discussed.

Although the surface stresses on the raceways of dimples textured bearings are significantly higher than that of the smooth group, the coefficients of friction and wear losses of them are all reduced under starved lubrication. When the effective volume of dimples is between 1.13 and 2.25 and the depth of dimples is smaller than 12 µm, the tribological properties of dimples textured CRTBs are significantly improved. In this work, when the diameter of dimples is 250 µm, and the depth of dimples is 8 µm, the textured bearings can provide the excellent friction-reduction ability and outstanding wear resistance.

This work is a valuable reference for the raceway design and optimization of REBs.

Bolted joints are commonly used to connect structural members. These joints can be disassembled whenever required. Various types of washers are used between nut and the connected member to keep the joints tight. However, these joints often become loose over time under dynamic loading conditions. The purpose of this paper is to know the reasons of loosening of bolted joints and to identify the main parameters that contribute to the bolt loosening, and to verify them with previous work.

This work studies loosening of bolted joint in a test rig under varying tightening torque as well as for various types of washers used as the number of load cycles increases. Four trial runs are taken for each case considered and the average results are found out to minimize possible sources of errors. For the purpose, a specifically made test rig is used which is capable of applying harmonic load on the bolted joint by the lever action.

The study compares the loosening of bolted joint with and without washer, and also under different initial tightening conditions. This study has shown the suitability of the test rig, methodology and parameters for study of loosening in bolted joints. This study presents an indigenous test, capable of applying harmonic load on bolted joint.

The results establish that the methodology and parameters selected were appropriate for the purpose of study of loosening of bolted joints. This study has provided a base line for further work to understand the loosening of bolted joints.

The purpose of this paper is to reveal the friction and wear performance of grooves textured cylindrical roller thrust bearings with different groove dimensions under starved lubrication.

The groove dimensions include: width of grooves (WOG, 50 µm, 100 µm and 150 µm), depth of grooves (DPOG, 7 µm, 11 µm and 15 µm) as well as groove deflection angle (GDA, 45°). A fiber laser marking system was used to prepare groove patterns on the raceways of shaft washers. The friction and wear properties of grooves textured bearings were researched through a vertical universal wear test rig using a customized roller bearing tribo-pair under starved lubrication. Static finite element analyses were conducted to reveal their surface stresses. Through the comprehensive comparison and analyses, the influence mechanism of grooves on the tribological behavior of cylindrical roller thrust bearings was proposed and discussed.

When grooves textured bearings run under starved lubrication, their average coefficients of friction (COFs) and wear losses are all significantly reduced and much lower than those of smooth group. The influence of DPOG on the COF curves is significant, while the influence of WOG on the COF curves is a little weak. The influence of groove dimensions on the surface stresses of grooves textured bearings is weak, whether the WOG or DPOG. In this work, when the WOG is 100 µm and the DPOG is 15 µm, its average COF and wear loss are both the lowest, 0.0066 and 0.61 mg, respectively. Compared with the data of smooth group, its friction coefficient is reduced by 75.3% and its mass loss is reduced by 95.8%, showing a significant improvement in this condition.

This work can provide a valuable reference for the raceway design and reliability optimization of rolling element bearings.

The purpose of this paper is to explore the applications and technological details of common components – rings and springs.

The characteristics and applications of compression springs and then extension springs are investigated, and various finishing techniques are reported. Rings ranging from flat washers to snap‐rings, push‐on rings and Smalley rings are presented.

The humble spring may be surprisingly high‐tech, with applications in fuel injection, pacemakers and insulin delivery systems. Springs fulfill shock absorption duties as well as securing tasks, and can pre‐load fixtures to withstand thermal expansion and vibration. Retaining rings are used in heavy duty lifting gear and wind turbines, whilst simple washers elegantly combine wear protection with insulation in securing circuit boards.

The paper highlights the continuing development and surprising strengths of some simple components.

FOV splicing optical remote sensing instruments have a strict requirement for the focal length consistency of the lens. In conventional optical-mechanical structure design, each optical element is equally distributed with high accuracy and everyone must have a high machining and assembly accuracy. For optical remote sensors with a large number of optical elements, this design brings great difficulties to lens manufacture and alignment.

Taking the relay lens in an optical remote sensing instrument with the field of view splicing as an example, errors of the system are redistributed to optical elements. Two optical elements, which have the greatest influence on modulation transfer function (MTF) of the system are mounted with high accuracy centering and the other elements are fixed by gland ring with common machining accuracy. The reduction ratio consistency difference among lenses is compensated by adjusting the optical spacing between the two elements.

Based on optical system simulation analysis, the optimized structure can compensate for the difference of reduction ratio among lens by grinding the washer thickness in the range of ±0.37 mm. The test data for the image quality of the lens show that the MTF value declined 0.043 within ±0.4 mm of space change between two barrels. The results indicate that the reduction ratio can be corrected by adjusting the washer thickness and the image quality will not obviously decline.

This paper confirms that this work is original and has not been published elsewhere nor is it currently under consideration for publication elsewhere. In this paper, the optimum structural design of the reduction relay lens for the field of view stitching applications is reported. The method of adjusting washer thickness is applied to compensate for the reduction ratio consistency difference of lenses. The optimized structure also greatly reduces the difficulty of lenses manufacture, alignment and improves the efficiency of assembly.