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This paper aims to overcome the limitations of low efficiency, low power density and strong electromagnetic interference (EMI) of the existing pulsed melt inert gas (MIG) welding power supply. So a novel and simplified implementation of digital high-power pulsed MIG welding power supply with LLC resonant converter is proposed in this work.

A simple parallel full-bridge LLC resonant converter structure is used to design the digital power supply with high welding current, low arc voltage, high open-circuit voltage and a wide range of arc loads, by effectively exploiting the variable load and high-power applications of LLC resonant converter.

The efficiency of each converter can reach up to 92.3%, under the rated operating condition. Notably, with proposed scheme, a short-circuit current mutation of 300 A can stabilize at 60 A within 8 ms. Furthermore, the pulsed MIG welding test shows that a stable welding process with 280 A peak current can be realized and a well-formed weld bead can be obtained, thereby verifying the feasibility of LLC resonant converter for pulsed MIG welding power supply.

The high efficiency, high power density and weak EMI of LLC resonant converter are conducive to the further optimization of pulsed MIG welding power supply. Consequently, a high performance welding power supply is implemented by taking adequate advantages of LLC resonant converter, which can provide equipment support for exploring better pulsed MIG welding processes.

The purpose of this paper is to modernize the generator system of wind turbine concept that not only improves the efficiency and power density but also reduces the system cost making design simpler and less expensive, especially in large-scale production.

This paper presents a new permanent magnet transverse flux generator (PMTFG) for wind energy production. The key feature of its composition is the double armature coil in a semi-closed stator core. The main structural difference of the presented design is the use of double coil in the same space of semi-closed stator core and reduced number of stator pole pairs and rotor magnets from 12/24 to 10/20. 3D simulations are performed using finite element analysis (FEA) to measure induced voltage and magnetic field distribution at no load. The FEA is performed to quantify the change in flux linkage, induced voltage and output power as a function of different speeds and load current.

Results show that PMTFG with double coil configuration has improved electromagnetic performance in terms of flux linkage, induced voltage, output power and efficiency. The power density of 10/20 PMTFG with the double coil is 0.0524 KW/Kg, about an 18% increase compared to the conventional design.

The proposed PMTFG is highly recommended for direct drive applications such as wind power.

Four models are simulated by FEA with single and double coil configuration, and load analysis is performed on all simulated models. Finally, results are compared with conventional PMTFG.

The purpose of this paper is to provide an analysis of the performance of a new five-phase doubly fed induction generator (DFIG).

This paper presents the results of a research work related to five-phase DFIG framing, including the development of an analytical model, FEM analysis as well as the results of laboratory tests of the prototype. The proposed behavioral level analytical model is based on the winding function approach. The developed DFIG model was used at the design stage to simulate the generator’s no-load and load state. Then, the results of the FEM analysis were shown and compared with the results of laboratory tests of selected DFIG operating states.

The paper provides the results of analytical and FEM simulation and measurement tests of the new five-phase dual-feed induction generator. The use of the MATLAB Simscape modeling language allows for easy and quick implementation of the model. Design assumptions and analytical model-based analysis have been verified using FEM analysis and measurements performed on the prototype. The results of the presented research validate the design process as well as show the five-phase winding design advantage over the three-phase solution regarding the control winding power quality.

The main disadvantage of the winding function approach-based model development is the simplification regarding omitting the tangential airgap flux density component. However, this fault only applies to large airgap machines and is insignificant in induction machines. The results of the DFIG analyses were limited to the basic operating states of the generator, i.e. the no-load state, the inductive and resistive load.

The novel DFIG with five phase rotor control winding can operate as a regular three-phase machine in an electric power generation system and allows for improved control winding power quality of the proposed electrical energy generation system. This increase in power quality is due to the rotor control windings inverter-based PWM supply voltage, which operates with a wider per-phase supply voltage range than a three-phase system. This phenomenon was quantified using control winding current harmonic analysis.

The paper provides the results of analytical and FEM simulation and measurement tests of the new five-phase dual-feed induction generator.

This study aims to apply an electrochemical grinding (ECG) technology to improve the material removal rate (MRR) under the premise of certain surface roughness in machining U71Mn alloy.

The effects of machining parameters (electrolyte type, grinding wheel granularity, applied voltage, grinding wheel speed and machining time) on the MRR and surface roughness are investigated with experiments.

The experiment results show that an electroplated diamond grinding wheel of 46# and 15 Wt.% NaNO₃ + 10 Wt.% NaCl electrolyte is more suitable to be applied in U71Mn ECG. And the MRR and surface roughness are affected by machining parameters such as applied voltage, grinding wheel speed and machining time. In addition, the maximum MRR of 0.194 g/min is obtained with the 15 Wt.% NaCl electrolyte, 17 V applied voltage, 1,500 rpm grinding wheel speed and 60 s machining time. The minimum surface roughness of Ra 0.312 µm is obtained by the 15 Wt.% NaNO₃ + 10 Wt.% NaCl electrolyte, 13 V applied voltage, 2,000 rpm grinding wheel speed and 60 s machining time.

Under the electrolyte scouring effect, the products and the heat generated in the machining can be better discharged. ECG has the potential to improve MRR and reduce surface roughness in machining U71Mn.

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-10-2023-0341/

How to use a simple and classical topology to provide a high-efficiency excitation voltage for dielectric barrier discharge (DBD) loads is one of the primary problems to be solved for DBD application fields.

To address the issue, a set of modes that can generate a high-efficiency pulse excitation voltage in a full-bridge inverter are adopted. With the set of modes, the unique equivalent circuit of DBD loads and the parasitic parameter of the step-up transformer can be fully used. Based on the set of modes, a control strategy for the full-bridge inverter is designed. To test the performance of the power supply, a simulation model is established and an experimental prototype is made with a DBD excimer lamp.

The simulation and experimental results show that not only a high-efficiency excitation voltage can be generated for the DBD load, but also the soft switching of all power switch is realized. Besides this, with the set of modes and the proposed control strategy, the inverter can operate in a high frequency. Compared with other types of power supplies, the power supply used in the paper can fully take advantage of the potential of the excimer lamp at the same input power.

This work considers that how to use a simple and classical topology to provide a high-efficiency excitation voltage for DBD loads is one of the primary problems to be solved for DBD application fields.

The purpose of this paper rapid development of various voltage sag compensation techniques in DC bus using ultra-capacitors (UCs) provides satisfactory results when compared with required peak power demand for shorter duration. Later, UCs have been used as floating capacitors [1] [2]. Various UCs are available based on internal resistances which also rely on its manufacturing materials, similar to double layer capacitors.

This paper demonstrates UCs based voltage sag compensation at load side under different working modes of hydraulic pack (HP) in an armored fighting vehicle (AFV). The main sources to supply the HP are 24 V, 400 Ahr battery bank and 20 kW main generator. HP is considered to be the highest power load of a system. 2,500 A inrush current was drawn by HP during initial conditions, and also, this system works in both elevation and azimuth mode. Voltage sag has been varied from 15 to 24 V for different modes. But as per the military standard, electrical systems should operate between 18 and 32 V DC. Because of insufficient terminal voltage, required energy cannot be attained and supplied to the loads. The proposed topology compensated the voltage sag and maintains nominal voltage on a DC bus. The devised circuit has been verified under all possible operating loads such as continuous, intermittent and momentary. The same has been simulated using MATLAB/Simulink and was experimentally verified. The minimum voltage maintained in a DC bus is 22.2 V in simulation, while experimentally, it was 24.2 V.

For getting higher percentage of efficiency, secondary energy system configuration, mainly designed for electrical vehicles, is needed. It was implemented and same was tested with the fighting vehicle system[1]. The proposed configuration comprises of bank of an UC and a battery bank. The system was finally implemented in AFVs.

The goods vehicles made of UCs can hold very minimum energy because of minimum density of energy. The modified AFV can have minimum charging as well as discharging of rate of energy and, thus, power[3][4]. Thus, the proposed idea of modified vehicle system has influence over significant change in the state of charge.

Industrial drives require appropriate control systems for reliable and efficient performance. With synchronous reluctance machines (SynRMs) slowly replacing the most commonly used induction, switched reluctance and permanent magnet machines, it is essential that the drive and its control be properly selected for enhanced performance. But the major drawback of synchronous reluctance motor is the presence of high torque ripple as its design is characterized by large number of variables. The solutions to reduce torque ripple include design modifications, choice of proper power electronic inverter and PWM strategy. But little has been explored about the power electronic inverters suited for synchronous reluctance motor drive to minimize torque ripple inherently by obtaining a more sinusoidal voltage. The purpose of this paper is to elaborate on the potential multilevel inverter topologies applicable to SynRM drives used in solar pumping applications.

The most significant field-oriented control using maximum torque per ampere algorithm for maximizing the torque production is used for the control of SynRM. Simulation results carried out using Matlab/Simulink are presented to justify the choice of inverter and its control technique for SynRM.

The five-level inverter drive gives lesser core or iron losses in the SynRMin comparison to the three- and two-level inverters due to lower Id current ripple. The five-level inverter reduces the torque ripple of the SynRM significantly in comparison to the three- and two-level inverter fed SynRM drives. The phase disposition-PWM control method used for the inverter shows the least total harmonic distortion (THD) levels in output voltage compared with the other level shifted PWM techniques.

Among the available topologies, a fitting topology is proposed for use for the SynRM drive to have minimal THD, minimal current and torque ripple. Additionally, this paper presents various modulation techniques available for the selected drive system and reports on a suitable technique based on minimal THD of output voltage and hence minimal torque ripple.

The malfunction variables of power stations are related to the areas of weather, physical structure, control and load behaviour. To predict temporal power failure is difficult due to their unpredictable characteristics. As high accuracy is normally required, the estimation of failures of short-term temporal prediction is highly difficult. This study presents a method for converting stochastic behaviour into a stable pattern, which can subsequently be used in a short-term estimator. For this conversion, K-means clustering is employed, followed by Long-Short-Term Memory (LSTM) and Gated Recurrent Unit (GRU) algorithms are used to perform the Short-term estimation. The environment, the operation and the generated signal factors are all simulated using mathematical models. Weather parameters and load samples have been collected as part of a data set. Monte-Carlo simulation using MATLAB programming has been used to conduct experimental estimation of failures. The estimated failures of the experiment are then compared with the actual system temporal failures and found to be in good match. Therefore, for any future power grid, there is a testbed ready to estimate the future failures.

Non-linear power–voltage characteristics of solar cell and frequently changing output due to variation in solar irradiance caused by movement of clouds are the major issues need to be considered in photovoltaic (PV) penetration to maintain the power quality of the grid. It is important for a PV module to always function at its maximum available power point to increase the efficiency and to maintain the grid stability. A possible solution to mitigate these generation fluctuations is the use of an electric double-layer capacitor or supercapacitor energy storage device, which is an efficient storage device for power smoothing applications. This study aims to propose a power smoothing control approach to smoothen out the output power variations of a solar PV system using a supercapacitor energy storage device.

To extract the maximum possible power from a PV panel, there are several maximum power points tracking (MPPT) algorithms developed in literature. Fuzzy logic controller-MPPT method is used in this work as it is a very efficient and popular technique which responds quickly under varying ecological conditions, reduced computational complexity and does not depend on any system constraints. Fuzzy logic-based MPPT controller by Boost DC–DC converter is developed for operating the PV panels at available maximum power point. Fuzzy logic-proportional integral (PI) charge controller is implemented by Buck–Boost converter to provide the constant current and suitable voltage for supercapacitor and to achieve better power smoothing. PI charge controller is preferred in this work as it offers better outcomes and is very easy to implement.

Simulation results conclude that the proposed power smoothing control approach can efficiently smooth out the power variations under variable irradiance and temperature situations. To confirm the accurateness of the proposed system, it is validated for poly-crystalline PV module and comparison of results is done by using different case study with and without the use of an energy storage system under change in irradiance condition. The proposed system is developed and examined on MATLAB/Simulink environment.

The performance comparison between PV power output with and without the use of a supercapacitor energy storage device under different Case Studies shows that the improved performance in smoothing of power output was achieved with the use of a supercapacitor energy storage device.

Electric motor heating during biomass recovery and its handling on conveyor is a serious concern for the motor performance. Thus, the purpose of this paper is to design and develop a hardware prototype of master–slave electric motors based biomass conveyor system to use the motors under normal operating conditions without overheating.

The hardware prototype of the system used master–slave electric motors for embedded controller operated robotic arm to automatically replace conveyor motors by one another. A mixed signal based embedded controller (C8051F226DK), fully compliant with IEEE 1149.1 specifications, was used to operate the entire system. A precise temperature measurement of motor with the help of negative temperature coefficient sensor was possible due to the utilization of industry standard temperature controller (N76E003AT20). Also, a pulse width modulation based speed control was achieved for master–slave motors of biomass conveyor.

As compared to conventional energy based mains supply, the system is self-sufficient to extract more energy from solar supply with an energy increase of 11.38%. With respect to conventional energy based \ of 47.31%, solar energy based higher energy saving of 52.69% was reported. Also, the work achieved higher temperature reduction of 34.26% of the motor as compared to previous cooling options.

The proposed technique is free from air, liquid and phase-changing material based cooling materials. As a consequence, the work prevents the wastage of these materials and does not cause the risk of health hazards. Also, the motors are used with their original dimensions without facing any leakage problems.