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Article
Publication date: 22 May 2009

Qiao Yang, Xiao H. Yang, Pan Wang, Wei L. Zhu and Xiao Y. Chen

The purpose of this paper is to measure the apparent and complex viscosities of the zinc‐rich coatings derived from sodium silicate solution modified with aluminium chloride (AlCl3

Abstract

Purpose

The purpose of this paper is to measure the apparent and complex viscosities of the zinc‐rich coatings derived from sodium silicate solution modified with aluminium chloride (AlCl3), and then theoretically analyse the relation between viscosity behaviour and physiochemical mechanisms.

Design/methodology/approach

According to the different dosages of AlCl3, five coatings were prepared. The apparent viscosities as functions of shear rate, time and temperature, complex viscosity with variations of temperature and heating rate of these coatings were measured using an AR500 rheometer.

Findings

Results showed that the zinc‐rich coatings possessed the typical shear thinning behaviour and the apparent viscosity increased with time until solidification. Complex results showed that the complex viscosity depended strongly on heating rate. Both apparent and complex viscosities initially decreased to minimum and then started to increase, while temperature was ramped from 0 to 70°C.

Originality/value

It is believed that there is no published literature about the apparent and complex viscosities of the zinc‐rich coatings from sodium silicate solution modified with AlCl3. This paper presents the first attempt to obtain the rheological data of these zinc‐rich coatings.

Details

Pigment & Resin Technology, vol. 38 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 15 December 2023

Mohamed Ahmed Omrane, Raphaël Côté and Vincent Demers

The purpose of this study is to determine the material extrusion (MEX) printability envelope of a new kind of low-viscosity powder-binder feedstocks using rheological properties.

Abstract

Purpose

The purpose of this study is to determine the material extrusion (MEX) printability envelope of a new kind of low-viscosity powder-binder feedstocks using rheological properties.

Design/methodology/approach

Formulation of 13 feedstocks (variation of solid loading 60–67 Vol.% and thickening agent proportion 3–15 Vol.%) that were characterized and printed at different temperatures.

Findings

Three rheological models were successfully used to define the viscosity envelope, producing stable and defect-free printing. At a shear deformation rate experienced by the feedstock in the nozzle ranging from 100 to 300 s–1, it was confirmed that metal injection molding (MIM) feedstocks exhibiting a low viscosity between 100 and 150 Pa s could be printed using an extrusion temperature as low as 85 °C.

Practical implications

MEX can be used in synergy with MIM to accelerate mold development for a new injected part or simply as a replacement for MIM when the cost of the mold becomes too high for very small production volumes.

Originality/value

Correlation between the rheological properties of this new generation of low-viscosity feedstocks and MEX printability has been demonstrated for the first time.

Details

Rapid Prototyping Journal, vol. 30 no. 2
Type: Research Article
ISSN: 1355-2546

Keywords

Article
Publication date: 5 October 2022

Lin Dong, Florian Richer, Agnes Roby-Brami and Guillaume Morel

When a robot comanipulates an object with a human user, damping is a useful function. This is achieved by programming the robot to exhibit a viscous field. For some specific…

Abstract

Purpose

When a robot comanipulates an object with a human user, damping is a useful function. This is achieved by programming the robot to exhibit a viscous field. For some specific applications, the viscosity is required to change according to the manipulation velocity. A reported method is programming the viscosity varying inversely to the velocity. In this paper, this method is experimentally shown to distort human’s natural motion performance. This paper aims to propose a solution to solve this instability problem.

Design/methodology/approach

The authors performed a point-to-point targeting movement, where it was observed that the instability results from a sudden reduction of robot’s resistance to motion, which further results from the abrupt viscosity drop when the subject tries to accelerate. Therefore, the authors propose a solution where a first-order linear filter is added to the viscosity coefficient so as to slow down its variation.

Findings

The experimental results confirm that the proposition is effective, with the ability to stabilize the comanipulated dynamics and to restore the human’s natural behavior.

Originality/value

This paper concerns applications of comanipulation where the viscosity coefficient is designed to decrease as the velocity increases. An instability problem, which was of vital importance in terms of safety and performance but unreported in the literature, was experimentally studied through human–robot experiments. A solution was proposed by including a secondary dynamics in the variations of the viscosity. Its effectiveness was supported by the practical point-to-point motion experiments.

Details

Assembly Automation, vol. 42 no. 5
Type: Research Article
ISSN: 0144-5154

Keywords

Article
Publication date: 9 March 2015

Enrico Karsten Hadde, Timothy Michael Nicholson and Julie Ann Yvette Cichero

The purpose of this paper was to examine the rheological characterisation of thickened water under different temperature and pH conditions and thickened milk with different fat…

Abstract

Purpose

The purpose of this paper was to examine the rheological characterisation of thickened water under different temperature and pH conditions and thickened milk with different fat contents.

Design/methodology/approach

Beverages thickened with powdered thickeners are used in the medical management of individuals who suffer swallowing difficulties (dysphagia). Each individual requires a specific level of thickness to best meet the needs of their dysphagia. Although the level of thickness is defined, obtaining the correct consistency of thickened fluids is difficult. This is due to fluctuations associated with temperature and type of fluids to be thickened. Rheological characterisation of commercially available xanthan gum-based thickener was performed under different conditions of temperature, pH and fat contents.

Findings

The viscosity and the yield stress of thickened water was found to be unaffected by pH. Similarly, temperature did not affect the viscosity at a high thickener concentration, although it did at lower concentration levels. Conversely, viscosity and yield stress increased as fat levels increased in thickened milk. Furthermore, thickened water took less than 2 minutes to reach equilibrium viscosity, while thickened milk required approximately 15 minutes to reach equilibrium viscosity.

Practical implications

These findings have implications for the standing time required for different beverages before they are thickened to a consistency that has been deemed safe for the patient’s physiological needs. Additionally, it highlights that different liquid base substances required different amounts of thickener to achieve the same level of thickness.

Originality/value

Findings from this study confirms and explores the variability of thickened fluids under different conditions of temperature, pH and fat content for the medical management of dysphagia.

Details

Nutrition & Food Science, vol. 45 no. 2
Type: Research Article
ISSN: 0034-6659

Keywords

Article
Publication date: 9 January 2009

R.D. Sudduth

In part I of this study a new dry coating analysis was developed relating pigment cluster voids and pigment particle distribution to the pigment cluster dispersion coefficient, Cq

Abstract

Purpose

In part I of this study a new dry coating analysis was developed relating pigment cluster voids and pigment particle distribution to the pigment cluster dispersion coefficient, Cq, and the critical pigment volume concentration (CPVC). Part II of this study has addressed a wet coating analysis to relate pigment particle size distribution and viscosity in a coating formulation to the pigment cluster dispersion coefficient.

Design/methodology/approach

This study introduced the relationships for the wet coating by building on the dry coating evaluations introduced in part I of this study. Part II of this study showed that the CPVC for a solvent based coating can be significantly influenced by a change in the viscosity measured interaction coefficient, σ, as influenced by a change in an additive such as the surfactant concentration in the matrix or polymer phase of the coating. The CPVC was also shown to be strongly influenced by a separate analysis of the pigment particle size distribution to modify the coating viscosity.

Findings

It was pointed out recently that an increase in flow additive increased the CPVC but decreased viscosity. Consequently, it was shown theoretically in this study that viscosities compared at the same relative viscosity, η/η0, and at the same filler composition, fi, using the generalized viscosity model would require decrease in the interaction coefficient, σ, to increase the global volume fraction of filler or pigment, ΦF. This implied that a measurement of the interaction coefficient, σ, should be a direct measure of the ability of the CPVC to be modified. A minimum viscosity from the generalised viscosity model also resulted at the maximum packing fraction, which in turn was found to increase the CPVC of the coating. Consequently, part II of this study has yielded a useful relationship between the cluster dispersion coefficient, Cq, and the interaction coefficient, σ, from the generalised viscosity model.

Research limitations/implications

While the experimental measurement of the parameters to isolate the clustering concepts introduced in this study may be difficult, it is expected that better quantitative measurement of clustering concepts will eventually prove to be very beneficial to providing improved suspension applications including coatings. The close relationship introduced in this study between clustering concepts and viscosity should provide an improved ability to measure the parameters to isolate clustering in coatings and other suspension applications.

Practical implications

The theoretical relationship developed in this study between the pigment cluster dispersion coefficient, Cq, and CPVC and the theoretical and experimental relationship between CPVC and the viscosity interaction coefficient, σ, inferred a direct relationship between Cq and the viscosity interaction coefficient, σ. Consequently, it was shown that the theoretical pigment cluster model developed in this study could be directly related to the experimental matrix additive composition controlling viscosity in a coating formulation. The practical implication is that the measurement tools introduced in this study should significantly influence future suspension formulations to provide better measurement and control of clustering and viscosity in coatings and other suspension applications.

Originality/value

Part II of this study has shown how a useful relationship can be generated between the interaction coefficient, σ, from the generalised viscosity model and the pigment cluster dispersion coefficient, Cq, developed in part I of this study. In addition, this study also showed that effective control of the CPVC of a coating can be modified by judicious control of the interaction coefficient using pigment particle size distribution and/or viscosity control additives in a wet coating analysis.

Details

Pigment & Resin Technology, vol. 38 no. 1
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 3 May 2011

Fangwei Xie and Youfu Hou

The purpose of this paper is to reveal the characteristics of hydrodynamic load capacity and torque transferred by oil film with variable viscosity, and the effect of groove…

Abstract

Purpose

The purpose of this paper is to reveal the characteristics of hydrodynamic load capacity and torque transferred by oil film with variable viscosity, and the effect of groove number, width and depth on the hydrodynamic load capacity and torque transfer.

Design/methodology/approach

The radial temperature of friction pair and viscosity of YLA‐N32 hydraulic oil were measured through experiments, and a viscosity‐diameter expression was deduced using polynomial fitting method. Analytical expressions for hydrodynamic load capacity and torque of the oil film were deduced based on hydrodynamic lubrication theory.

Findings

The investigation shows the hydrodynamic load capacity and transferred torque with variable viscosity are much less than that with constant viscosity. Load capacity increases with the increase of groove depth which is the most significant influence factor, while it has the least influence on torque. Groove width has great influence on load capacity and torque. The load capacity increases with the increase of groove width; contrarily, torque decreases with the increase of groove width. Groove number has little influence on load capacity, while it has great influence on torque. The torque decreases with the increase of groove number.

Originality/value

In this paper, analytical solutions for hydrodynamic load capacity and torque of the oil film with variable viscosity are deduced. The paper reveals the relationship between hydrodynamic load capacity, torque transfer and groove number, width and depth.

Details

Industrial Lubrication and Tribology, vol. 63 no. 3
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 1 January 2006

Amit Kumar Singh, P.S. Mukherjee and N.M. Mishra

To provide a general equation for finding out viscosity of lubricating oils at different temperatures and ages.

1002

Abstract

Purpose

To provide a general equation for finding out viscosity of lubricating oils at different temperatures and ages.

Design/methodology/approach

Based on previous works and a case study on field, a general equation was formulated which relates viscosity‐temperature‐age of lubricant.

Findings

The equation is very simple and a good consistency was found.

Practical implications

This equation will help the designers/manufacturers to recommend the correct grade of lubricating oil.

Originality/value

This type of relationship was never reported earlier.

Details

Industrial Lubrication and Tribology, vol. 58 no. 1
Type: Research Article
ISSN: 0036-8792

Keywords

Article
Publication date: 31 May 2019

Tareq I. Al-Ma’aiteh and Oliver Krammer

The purpose of this paper is to present the establishment of a computational fluid dynamics model for investigating different non-Newtonian rheological models of solder pastes by…

Abstract

Purpose

The purpose of this paper is to present the establishment of a computational fluid dynamics model for investigating different non-Newtonian rheological models of solder pastes by simulating solder paste viscosity measurement. A combined material model was established which can follow the measured, apparent viscosity values with lower error.

Design/methodology/approach

The model included a parallel plate arrangement of rheometers. The diameter of the plate was 50 mm, whereas the gap between the plates was 0.5 mm. Only one quarter of the plate was modelled to enable using fine enough mesh, while keeping the calculation time low. Non-Newtonian properties were set using user defined function in Ansys, based on the Cross and Carreau–Yasuda material models. The viscosity values predicted by the mathematical models were compared to measured viscosity values of different types of solder pastes.

Findings

It was found that the Cross model predicts the apparent viscosity with a relatively high error (even approximately 50 per cent) at lower shear rates, whereas the Carerau–Yasuda model has higher errors at higher shear rates. The application of the proposed, combined model can result in a much lower error in the apparent viscosity between the calculated and measured viscosity values.

Originality/value

The error of Cross and Carreau–Yasuda material models has not been investigated yet in details. The proposed, combined material model can be applied for subsequent simulations via the described UDF, e.g. in the numerical modelling of the stencil printing. This can result in a more accurate modelling of the stencil printing process, which is inevitable considering the printing of solder paste for today fine-pitch, small size components.

Details

Soldering & Surface Mount Technology, vol. 31 no. 3
Type: Research Article
ISSN: 0954-0911

Keywords

Article
Publication date: 13 September 2011

Richard Sudduth

The purpose of this paper was to show that the generalised viscosity model can correctly characterise suspension data over both a wide range of concentration as well as a wide…

Abstract

Purpose

The purpose of this paper was to show that the generalised viscosity model can correctly characterise suspension data over both a wide range of concentration as well as a wide range of temperature. A second objective of this study was to show theoretically and experimentally how the interaction coefficient from the generalised viscosity model also appears to have some thermodynamic properties.

Design/methodology/approach

In this study, many well‐known suspension equations were shown mathematically to be subsets of the generalised viscosity equation. The generalised viscosity equation was also found to be able to be reduced mathematically to two well‐known dilute solution equations (Huggins and Kramer's equations) as well. The relationship between Huggins and Kramer's constants and the interaction coefficient from the generalised viscosity equation yielded the potential to evaluate the solubility characteristics of the interaction coefficient. The value of the interaction coefficient was then found to be able to be evaluated as a function of temperature to enhance an understanding of the thermodynamic characteristics of the interaction coefficient using the data of Bueche.

Findings

In this study, a polymer plasticiser system involving polymethyl methacrylate in the plasticiser diethyl phthalate yielded an interaction coefficient, σ, primarily in the expected plasticiser range from 0< σ<1. It was also found that the generalised viscosity equation fit Bueche's polymer plasticiser data remarkably well over the whole concentration range for temperatures ranging from 30°C to 140°C. This study also appeared to show that the interaction coefficient from the generalised viscosity model can apparently characterise thermal transitions as well as thermodynamic solubility for a polymer solute (i.e. polymethyl methacrylate) when viscosity is evaluated over a wide temperature range. This result was particularly significant since Bueche's data covered 25 decades of viscosity on a log scale.

Originality/value

This is the first paper to successfully explore the thermodynamic characteristics of the interaction coefficient of the generalised viscosity equation. This opens up new avenues for evaluating the solubility and thermodynamic characteristics of various additives in solutions and polymeric formulations.

Article
Publication date: 7 February 2020

Min Wu and Bailin Lv

Viscosity is an important basic physical property of liquid solders. However, because of the very complex nonlinear relationship between the viscosity of the liquid ternary…

Abstract

Purpose

Viscosity is an important basic physical property of liquid solders. However, because of the very complex nonlinear relationship between the viscosity of the liquid ternary Sn-based lead-free solder and its determinants, a theoretical model for the viscosity of the liquid Sn-based solder alloy has not been proposed. This paper aims to address the viscosity issues that must be considered when developing new lead-free solders.

Design/methodology/approach

A BP neural network model was established to predict the viscosity of the liquid alloy and the predicted values were compared with the corresponding experimental data in the literature data. At the same time, the BP neural network model is compared with the existing theoretical model. In addition, a mathematical model for estimating the melt viscosity of ternary tin-based lead-free solders was constructed using a polynomial fitting method.

Findings

A reasonable BP neural network model was established to predict the melt viscosity of ternary tin-based lead-free solders. The viscosity prediction of the BP neural network agrees well with the experimental results. Compared to the Seetharaman and the Moelwyn–Hughes models, the BP neural network model can predict the viscosity of liquid alloys without the need to calculate the relevant thermodynamic parameters. In addition, a simple equation for estimating the melt viscosity of a ternary tin-based lead-free solder has been proposed.

Originality/value

The study identified nine factors that affect the melt viscosity of ternary tin-based lead-free solders and used these factors as input parameters for BP neural network models. The BP neural network model is more convenient because it does not require the calculation of relevant thermodynamic parameters. In addition, a mathematical model for estimating the viscosity of a ternary Sn-based lead-free solder alloy has been proposed. The overall research shows that the BP neural network model can be well applied to the theoretical study of the viscosity of liquid solder alloys. Using a constructed BP neural network to predict the viscosity of a lead-free solder melt helps to study the liquid physical properties of lead-free solders that are widely used in electronic information.

Details

Soldering & Surface Mount Technology, vol. 32 no. 3
Type: Research Article
ISSN: 0954-0911

Keywords

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