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1 – 10 of 198Akhil Garg, Venkatesh Vijayaraghavan, Kang Tai, Pravin M Singru, Liang Gao and K S Sangwan
The functioning of multi-gene genetic programming (MGGP) algorithm suffers from the problem of difficulty in model selection. During the preliminary analysis, it is observed that…
Abstract
Purpose
The functioning of multi-gene genetic programming (MGGP) algorithm suffers from the problem of difficulty in model selection. During the preliminary analysis, it is observed that there are many models in the population whose performance is better than that of the model selected with a little compromise on training error. Therefore, an ensemble evolutionary (Ensemble-MGGP) approach is proposed and applied to the data obtained from the vibratory finishing process. The paper aims to discuss these issues.
Design/methodology/approach
Unlike the standard GP, each model participating in Ensemble-MGGP approach is made by combining the set of genes. Predicted residual sum of squares criterion (PRESS) criterion is integrated to improve its evolutionary search. The parametric analysis and sensitivity analysis (SA) conducted on the proposed model validates its robustness by unveiling dominant input parameters and hidden non-linear relationships.
Findings
The results indicate that the proposed Ensemble-MGGP model outperforms the standardized MGGP model. SA and parametric analysis reveals relationships and insights into vibratory finishing process.
Originality/value
Literature emphasises on characterization of vibratory finishing process using the experimental-based-studies. In addition, the issue of difficulty in model selection in genetic programming is addressed. This work proposes a new ensemble evolutionary approach to counter these issues.
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Benoit Rosa, Pascal Mognol and Jean-Yves Hascoët
Direct metal deposition (DMD) with laser is an additive manufacturing process enabling rapid manufacturing of complex metallic and thin parts. However, the final quality of…
Abstract
Purpose
Direct metal deposition (DMD) with laser is an additive manufacturing process enabling rapid manufacturing of complex metallic and thin parts. However, the final quality of DMD-manufactured surfaces is a real issue that would require a polishing operation. Polishing processes are usually based on abrasive or chemical techniques. These conventional processes are composed by many drawbacks such as accessibility of complex shapes, environmental impacts, high time consumption and cost, health risks for operators, etc. […] This paper aims to solve these problems and improve surface quality by investigating the laser polishing (LP) process.
Design/methodology/approach
Based on melting material by laser, the LP process enables the smoothing of initial topography. However, the DMD process and the LP processes are based on laser technology. In this context, the laser DMD process is used directly on the same machine for the polishing operation. Currently, few studies focus on LP of additive laser manufacturing surfaces, and it tends to limit the industrial use of additive manufacturing technology. The proposed study describes an experimental analysis of LP surfaces obtained by DMD process.
Findings
The investigation results in the improvement of a complete final surface quality, according to LP parameters. For mastering LP processes, operating parameters are modelled.
Originality/value
This experimental study introduces the LP of thin and complex DMD parts, to develop LP applications. The final objective is to create a LP methodology for optimizing the final topography and productivity time according to parts’ characteristics.
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Sajjad Beigmoradi and Mehrdad Vahdati
The purpose of this paper is to investigate the effect of a vibratory bed, as an assistant agent, on the improvement of the drag finishing process. The dynamics and kinematic of…
Abstract
Purpose
The purpose of this paper is to investigate the effect of a vibratory bed, as an assistant agent, on the improvement of the drag finishing process. The dynamics and kinematic of the process were surveyed in microscale for different frequencies and amplitudes and the results were compared to the basic process.
Design/methodology/approach
The discrete element tool was used to find out the effect of the vibratory bed on the drag finishing process. To this end, the Hertz-Mindlin model was used to investigate the contact of abrasive particles and workpiece. At the first stage, the numerical model was validated with the experimental results, and then the effect of different parameters on the finishing process was evaluated and compared with the basic case.
Findings
The chosen numerical model was in good agreement with the results measured in the previous literature. Moreover, the results show that not only vibrated bed enhances the contacts of abrasive particles to the workpiece, but it also increases the uniformity of the finished surface.
Originality/value
In comparison to the experiments, the discrete element technique consumes lower cost and time to estimate the optimum conditions of the finishing process, as well as it provides a good understanding of this phenomenon on the micro-scale.
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Akhil Garg and Kang Tai
Generalization ability of genetic programming (GP) models relies highly on the choice of parameter settings chosen and the fitness function used. The purpose of this paper is to…
Abstract
Purpose
Generalization ability of genetic programming (GP) models relies highly on the choice of parameter settings chosen and the fitness function used. The purpose of this paper is to conduct critical survey followed by quantitative analysis to determine the appropriate parameter settings and fitness function responsible for evolving the GP models with higher generalization ability.
Design/methodology/approach
For having a better understanding about the parameter settings, the present work examines the notion, applications, abilities and the issues of GP in the modelling of machining processes. A gamut of model selection criteria have been used in fitness functions of GP, but, the choice of an appropriate one is unclear. In this work, GP is applied to model the turning process to study the effect of fitness functions on its performance.
Findings
The results show that the fitness function, structural risk minimization (SRM) gives better generalization ability of the models than those of other fitness functions.
Originality/value
This study is of its first kind where two main contributions are listed addressing the need of evolving GP models with higher generalization ability. First is the survey study conducted to determine the parameter settings and second, the quantitative analysis for unearthing the best fitness function.
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Abdul Wahab Hashmi, Harlal Singh Mali and Anoj Meena
The purpose of this paper is to study the functionality of additively manufactured (AM) parts, mainly depending on their dimensional accuracy and surface finish. However, the…
Abstract
Purpose
The purpose of this paper is to study the functionality of additively manufactured (AM) parts, mainly depending on their dimensional accuracy and surface finish. However, the products manufactured using AM usually suffer from defects like roughness or uneven surfaces. This paper discusses the various surface quality improvement techniques, including how to reduce surface defects, surface roughness and dimensional accuracy of AM parts.
Design/methodology/approach
There are many different types of popular AM methods. Unfortunately, these AM methods are susceptible to different kinds of surface defects in the product. As a result, pre- and postprocessing efforts and control of various AM process parameters are needed to improve the surface quality and reduce surface roughness.
Findings
In this paper, the various surface quality improvement methods are categorized based on the type of materials, working principles of AM and types of finishing processes. They have been divided into chemical, thermal, mechanical and hybrid-based categories.
Research limitations/implications
The review has evaluated the possibility of various surface finishing methods for enhancing the surface quality of AM parts. It has also discussed the research perspective of these methods for surface finishing of AM parts at micro- to nanolevel surface roughness and better dimensional accuracy.
Originality/value
This paper represents a comprehensive review of surface quality improvement methods for both metals and polymer-based AM parts.
Graphical abstract of surface quality improvement methods
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Jasgurpreet Singh Chohan and Rupinder Singh
The purpose of this paper is to review the various pre-processing and post-processing approaches used to ameliorate the surface characteristics of fused deposition modelling…
Abstract
Purpose
The purpose of this paper is to review the various pre-processing and post-processing approaches used to ameliorate the surface characteristics of fused deposition modelling (FDM)-based acrylonitrile butadiene styrene (ABS) prototypes. FDM being simple and versatile additive manufacturing technique has a calibre to comply with present need of tailor-made and cost-effective products with low cycle time. But the poor surface finish and dimensional accuracy are the primary hurdles ahead the implementation of FDM for rapid casting and tooling applications.
Design/methodology/approach
The consequences and scope of FDM pre-processing and post-processing parameters have been studied independently. The comprehensive study includes dominance, limitations, validity and reach of various techniques embraced to improve surface characteristics of ABS parts. The replicas of hip implant are fabricated by maintaining the optimum pre-processing parameters as reviewed, and a case study has been executed to evaluate the capability of vapour smoothing process to enhance surface finish.
Findings
The pre-processing techniques are quite deficient when different geometries are required to be manufactured within limited time and required range of surface finish and accuracy. The post-processing techniques of surface finishing, being effective disturbs the dimensional stability and mechanical strength of parts thus incapacitates them for specific applications. The major challenge for FDM is the development of precise, automatic and controlled mass finishing techniques with low cost and time.
Research limitations/implications
The research assessed the feasibility of vapour smoothing technique for surface finishing which can make consistent castings of customized implants at low cost and shorter lead times.
Originality/value
The extensive research regarding surface finish and dimensional accuracy of FDM parts has been collected, and inferences made by study have been used to fabricate replicas to further examine advanced finishing technique of vapour smoothing.
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Examines the tenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects. Subjects…
Abstract
Examines the tenth published year of the ITCRR. Runs the whole gamut of textile innovation, research and testing, some of which investigates hitherto untouched aspects. Subjects discussed include cotton fabric processing, asbestos substitutes, textile adjuncts to cardiovascular surgery, wet textile processes, hand evaluation, nanotechnology, thermoplastic composites, robotic ironing, protective clothing (agricultural and industrial), ecological aspects of fibre properties – to name but a few! There would appear to be no limit to the future potential for textile applications.
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M. Vykunta Rao, Srinivasa Rao P. and B. Surendra Babu
Vibratory weld conditioning parameters have a great influence on the improvement of mechanical properties of weld connections. The purpose of this paper is to understand the…
Abstract
Purpose
Vibratory weld conditioning parameters have a great influence on the improvement of mechanical properties of weld connections. The purpose of this paper is to understand the influence of vibratory weld conditioning on the mechanical and microstructural characterization of aluminum 5052 alloy weldments. An attempt is made to understand the effect of the vibratory tungsten inert gas (TIG) welding process parameters on the hardness, ultimate tensile strength and microstructure of Al 5052-H32 alloy weldments.
Design/methodology/approach
Aluminum 5052 H32 specimens are welded at different combinations of vibromotor voltage inputs and time of vibrations. Voltage input is varied from 50 to 230 V at an interval of 10 V. At each voltage input to the vibromotor, there are three levels of time of vibration, i.e. 80, 90 and 100 s. The vibratory TIG-welded specimens are tested for their mechanical and microstructural properties.
Findings
The results indicate that the mechanical properties of aluminum alloy weld connections improved by increasing voltage input up to 160 V. Also, it has been observed that by increasing vibromotor voltage input beyond 160 V, mechanical properties were reduced significantly. It is also found that vibration time has less influence on the mechanical properties of weld connections. Improvement in hardness and ultimate tensile strength of vibratory welded joints is 16 and 14%, respectively, when compared without vibration, i.e. normal weld conditions. Average grain size is measured as per ASTM E 112–96. Average grain size is in the case of 0, 120, 160 and 230 is 20.709, 17.99, 16.57 and 20.8086 µm, respectively.
Originality/value
Novel vibratory TIG welded joints are prepared. Mechanical and micro-structural properties are tested.
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Abstract
Purpose
This paper aims to investigate the effect of centrifugal disk finishing (CDF) technique on the surface and subsurface characteristics of the fused deposited modeling (FDM) parts in both theoretical and experimental aspects. From theoretical aspect, a novel theoretical model is developed as a function of layer deposition orientation, layer thickness, finishing working time, density ratio and hardness ratio to estimate the surface roughness profile of FDM part at different finishing conditions and finishing time intervals. Meanwhile, from the experimental aspect, an experimental campaign was performed under different mechanical and mechanical-chemical finishing conditions to verify the theoretical model and also assess the surface and subsurface characteristics of the polished parts.
Design/methodology/approach
The theoretical model commences with an approximation of surface profile of the FDM part through a sequence of parabola arcs, continues with the calculation of reference line and machined surface profile and leads to a formulation of surface roughness of as-printed and polished surface. In the experimental section, the FDM parts are polished under dry, pure water, 25% and 50% volumetric aqueous acetone solutions finishing conditions through CDF technique.
Findings
The comparison between experimental and theoretical results reveals 9% mean absolute error between theoretical and experimental results. Meanwhile, Rq reduction percentage of polished parts under dry, pure water, 25% and 50% aqueous acetone solutions are 66.1%, 54.5%, 56.9% and 67.2%, respectively. The scanning electron microscopy results reveal severe layer damage in dry finishing condition, while the application of 50% aqueous acetone as a polishing solution completely eliminates layer damage. Another promising finding was sticky material phenomenon on the surface of polished part under 25% finishing condition. The Shore hardness test illustrates that the surface hardness improvement of the polished parts under dry, pure water, 25% and 50% aqueous acetone solutions finishing conditions are 8.4%, 2.25%, 4.36% and 10.8%, respectively. The results also revealed that the dimension variation of polished parts under dry, pure water, 25% and 50% aqueous acetone solutions are 0.634%, 0.525%, 0.545% and 0.608%, respectively. The edge profile radius of the as-printed part is 134 µm, while the edge profiles radius of the polished parts under dry, pure water, 25% aqueous acetone solution and 50% aqueous acetone solution are 785.5 µm, 545.5 µm, 623.5 µm and 721.5 µm, respectively, at the polishing time of 720 min.
Originality/value
This paper fulfills an identified need to study the benefits of the mechanical-chemical polishing technique in comparison to mechanical and chemical polishing strategy of the FDM parts for the first time. Beside the experimental campaign, the novel analytical formulation of surface roughness as a function of mechanical properties of abrasive media and FDM part and finishing specifications provides a valuable insight in the case of material-removal processes.
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